Rust

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(What is rust?)
(What is rust?)
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Other metals besides iron oxidize, but their oxidation is not referred to as rust. For example, when aluminum oxidates, it forms a protective, corrosion-resistant coating that looks a lot like un-oxidized aluminum. Zinc's oxide is similar, which is why it is used for galvanizing. However, only the oxidation of iron and steel is known as "rust". Why? Because iron oxide takes up more physical space than iron. It's bigger. So, when iron pulls oxygen atoms from the air, to make iron oxide, it "puffs out", exposing even more of the original steel to the elements. And, it has a distinct reddish-brown color, that is very different from steel.
 
Other metals besides iron oxidize, but their oxidation is not referred to as rust. For example, when aluminum oxidates, it forms a protective, corrosion-resistant coating that looks a lot like un-oxidized aluminum. Zinc's oxide is similar, which is why it is used for galvanizing. However, only the oxidation of iron and steel is known as "rust". Why? Because iron oxide takes up more physical space than iron. It's bigger. So, when iron pulls oxygen atoms from the air, to make iron oxide, it "puffs out", exposing even more of the original steel to the elements. And, it has a distinct reddish-brown color, that is very different from steel.
  
There is another iron oxide also known as "rust". It's Fe<sub>3</sub>O<sub>4</sub>. This is also known as "black oxide", or, in mineral form, magnetite. This is the stuff that's left over after using certain products to "convert" rust. Black oxide takes up the same amount of space as iron, so it doesn't bulge it out, like reddish-brown rust, Fe<sub>2</sub>O<sub>3</sub>. Black oxide itself doesn't offer much protection against corrosion, so it's typically covered up (often with [[epoxy primer]]). Black oxide ''(also known as blueing?)'' is an example of a conversion coating, a metal coating where part of the surface is converted into the coating itself, by a chemical or electrochemical process.
+
There is another iron oxide also known as "rust". It's Fe<sub>3</sub>O<sub>4</sub>. This is also known as "black oxide", or, in mineral form, magnetite. This is the stuff that's left over after using certain products to "convert" rust. Black oxide takes up the same amount of space as iron, so it doesn't bulge it out, like reddish-brown rust, Fe<sub>2</sub>O<sub>3</sub>. Black oxide itself doesn't offer much protection against corrosion, so it's typically covered up (often with [[epoxy primer]]). Black oxide is an example of a conversion coating, a metal coating where part of the surface is converted into the coating itself, by a chemical or electrochemical process. ''(Is this the same thing as blueing?)''
  
 
Rust happens more quickly with salt in the air, because salted air is a better electrolyte.
 
Rust happens more quickly with salt in the air, because salted air is a better electrolyte.

Revision as of 15:53, 4 August 2007

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