Making rubber bushings

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Molds can be made out of steel tubing -- you can use the steel tubing that will be housing the bushings; that will ensure that the bushings are the correct diameter. Bases can be turned out of HDPE plastic, so the tubing presses into it, and then you can drill a hole in the base for some 3/4" nylon rod used as a center core to leave a hole for the bushing spacers.
 
Molds can be made out of steel tubing -- you can use the steel tubing that will be housing the bushings; that will ensure that the bushings are the correct diameter. Bases can be turned out of HDPE plastic, so the tubing presses into it, and then you can drill a hole in the base for some 3/4" nylon rod used as a center core to leave a hole for the bushing spacers.
  
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[[Image:Makingrubberbushings1.jpg|frame|Here the bushings have been poured.]]
 
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Here the bushings have been poured.
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Here they are popped out of the mold. The two longer ones will get cut in half and be inserted into both sides of the rear shackle mounts on the frame. The smaller ones will get bushing spacers in each one that will go into the eyelets of the springs, and the rubber bushings will be housed in the steel tubing welded inside the shackles.
 
Here they are popped out of the mold. The two longer ones will get cut in half and be inserted into both sides of the rear shackle mounts on the frame. The smaller ones will get bushing spacers in each one that will go into the eyelets of the springs, and the rubber bushings will be housed in the steel tubing welded inside the shackles.

Revision as of 18:08, 30 August 2009

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