Make a fiberglass fan shroud

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(Laminating the part)
(Laminating the part)
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Cut your material so that you have at least 1" of overlap onto the previously laid up section. Stagger the layers so you don't create a big lump. A trick that professional glass guys use is to tear the edges of the mat. This tapers the thickness down at the edge, making a smoother overlap. Done correctly and applied while the previous lay up is still workable, you wont be able to tell that the part was made from separate pieces of mat, instead of 1 continous piece.
 
Cut your material so that you have at least 1" of overlap onto the previously laid up section. Stagger the layers so you don't create a big lump. A trick that professional glass guys use is to tear the edges of the mat. This tapers the thickness down at the edge, making a smoother overlap. Done correctly and applied while the previous lay up is still workable, you wont be able to tell that the part was made from separate pieces of mat, instead of 1 continous piece.
  
[[Image:37sizing up some mat.JPG|center|600px]]
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{|
 
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|-valign="top"
 
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|[[Image:37sizing up some mat.JPG|center|thumb]]
[[Image:38more wetting it out.JPG|center|600px]]
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|[[Image:38more wetting it out.JPG|center|thumb]]
 
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|[[Image:39resin in the sun shiney light.JPG|center|thumb]]
[[Image:39resin in the sun shiney light.JPG|center|600px]]  
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|[[Image:40all laid up.JPG|center|thumb]]
 
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|}
[[Image:40all laid up.JPG|center|600px]]
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Here are a couple of troubleshooting pictures. The white streaks and crosses are the result of a slightly stressed part, this one was from the laminate being in the sun and curing too fast in that spot. It is the resin shrinking and pulling the fibers apart that causes that appearance.
 
Here are a couple of troubleshooting pictures. The white streaks and crosses are the result of a slightly stressed part, this one was from the laminate being in the sun and curing too fast in that spot. It is the resin shrinking and pulling the fibers apart that causes that appearance.
  
[[Image:41slightly stressed from shrinking too fast.JPG|center|600px]]  
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[[Image:41slightly stressed from shrinking too fast.JPG|center|thumb|Slightly stressed from shrinking too fast in the sun.]]
  
 
Here are some air bubbles, center right of the pic, and a resin rich area. The fibers are almost floating on the resin, and the appearance is one of shiny, glossy pure resin,with a very low reinforcement ratio. The air shows up as misshapen, somewhat opaque objects in the laminate.
 
Here are some air bubbles, center right of the pic, and a resin rich area. The fibers are almost floating on the resin, and the appearance is one of shiny, glossy pure resin,with a very low reinforcement ratio. The air shows up as misshapen, somewhat opaque objects in the laminate.

Revision as of 12:10, 12 July 2007

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