General Motors transmissions

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See: [http://www.yearone.com/updatedsinglepages/Id_info/muncie.asp Muncie 4-Speed Identification], [http://www.nastyz28.com/2gcog/trans.html Camaro Transmission Information and Restoration], and [http://www.yearone.com/yodnn/tech/VehicleInfoDecoding/GMMuncie4SpeedDecoding/tabid/349/Default.aspx GM Muncie 4-Speed Decoding].
 
See: [http://www.yearone.com/updatedsinglepages/Id_info/muncie.asp Muncie 4-Speed Identification], [http://www.nastyz28.com/2gcog/trans.html Camaro Transmission Information and Restoration], and [http://www.yearone.com/yodnn/tech/VehicleInfoDecoding/GMMuncie4SpeedDecoding/tabid/349/Default.aspx GM Muncie 4-Speed Decoding].
  
===Plant Codes and Prefixes===
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==Saginaw==
  
Plant         Type             Prefix Plant           Type                   Prefix
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==Five speed==
  
Cleveland Manual Powerglide A Saginaw           overdrive             O
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==Six speed manual==
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GM used three basic 6 speed manuals over the years: the ZF S6-40, the Borg Warner/Tremec T56, and the New Process/New Venture NV5600 in trucks.
  
Cleveland Turbo Hydramatic B Warner Gear   3 & 4 speed             P
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===German ZF S6-40===
 
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Starting with the 1988-96 Y-body (Corvette), a German ZF 6-speed was used, designated S6-40.  It was stout and reliable, but its limited use and short production run didn't support wide aftermarket solutions.  In fact GM didn't even stock service parts for the transmissions, instead opting to provide remanufactured units instead of repairing them.  Although it ended up costing GM less in the long run, it was a concept not warmly received by the public.  Early models were rated for 400 ft-lbs, and later models were rated to 450 ft-lbs.  ZF 6-speed ratios are as follows:
Cleveland Powerglide         C Muncie           4 speed             P
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        Turbo Hydramatic CA Muncie           4 speed             R
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Saginaw Overdrive         D Saginaw           4 speed             R
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McKinnon Powerglide         E Muncie           3 speed             S
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                Muncie 3 speed H Saginaw           3 speed             S
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McKinnon 3 speed         K Toledo           Powerglide             T
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GM of Canada Turbo Hydramatic L Cleveland   Turbo Hydramatic     X
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Muncie         3 speed and Overdrive M Toledo           Turbo Hydramatic     Y
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Muncie         4 speed         N
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'''M-20'''
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M-20 Wide Ratio
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Cluster gear teeth: 25-22-19-17
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Input shaft/gear teeth: 21
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'''M-21'''
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M-21 & M-22 Close-Ratio Cluster Gear teeth: 27-22-19-17
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Input shaft/gear teeth: 26
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'''M-22'''
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M-22 “Rock Crusher” Identification
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The M-22 close-ratio transmission is easily identified internally from the M-20 and M-21 versions by the angle of the gear teeth.
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(PICTURE)
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The M-22 was only produced in a close-ratio version, so it will not appear on models with high rear-axle ratios (3.55 or lower numerically) unless someone has changed it.
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The main internal differences in the 3 types of transmissions are listed in the parts below.
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• M-20 differs from M-21: Input shaft and Cluster gear
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• M-20 & M-21 differ from M-22: Input shaft, Cluster gear, First, Second, Third, Reverse idler gear
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All other components interchange, with the exception of production upgrades and changes. For example, 1963-65 synchronizers, blocking rings, etc. do not interchange with 1966 and newer versions, and therefore the transmission must be stock or interchanged as a unit.
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== Saginaw ==
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==  Five Speed ==
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== Six Speed Manual==
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GM used three basic 6 speed manuals over the years.  The ZF S6-40, the Borg Warner/Tremec T56, and the New Process/New Venture NV5600 in trucks
+
 
+
'''German ZF S6-40'''  Starting with the 1988-96 Y-body (Corvette), a German ZF 6-speed was used, designated S6-40.  It was stout and reliable, but its limited use and short production run didn't support wide aftermarket solutions.  In fact GM didn't even stock service parts for the transmissions, instead opting to provide remanufactured units instead of repairing them.  Although it ended up costing GM less in the long run, it was a concept not warmly received by the public.  Early models were rated for 400 ft-lbs, and later models were rated to 450 ft-lbs.  ZF 6-speed ratios are as follows:
+
  
 
Reverse - 2.50
 
Reverse - 2.50
Line 109: Line 56:
 
/Sixth - 0.50
 
/Sixth - 0.50
  
And exploded view of an S6-40 transmission:
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[http://i162.photobucket.com/albums/t264/curtis73/explodedZF.jpg Exploded view of an S6-40 transmission].
  [[http://i162.photobucket.com/albums/t264/curtis73/explodedZF.jpg]]
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+
  
'''Borg Warner/Tremec T56'''  Starting with the 1992/1993 F-body (Camaro, Firebird, Trans Am) the six speed was a Borg Warner-designed, Tremec-built T56 transmission.  Although the basic design, case, and internal operation were the same, three different ratio gearsets were available in GM applications.  In 1993, F-body cars were equipped with two optional rear axle ratios; 2.73 and 3.23.  Beginning in 1994, all T56 cars used the same ratio gearset regardless of rear axle ratio.  1992-1993 T56s with the lower gearsets had a slightly lower torque capacity in the 350 lb-ft range while 1994-later (high) gearsets reduced the sideloads on the case and were rated to 450 lb-ft.  T56 use continued like this until 1997 when it also started being used in the Y-body (Corvette) as a rear-mounted transaxle, and continued on in F-bodies behind the LS1 until the end of their production.
 
  
Of note is the fact that all T56 transmissions share an interchangable main case; even those found in Holdens, Fords, Vipers, and Aston Martins. What differs is the front adapter plate, tailshaft housing, shifter, and input/output shafts. Internally, there were some interchangable differences, like the type of shift forks and syncronizers used, but for the most part, all T56s are built on the same stout center section. Gear ratios are as follows:
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===Borg Warner/Tremec T56===
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Starting with the 1992/1993 F-body (Camaro, Firebird, Trans Am) the six speed was a Borg Warner-designed, Tremec-built T56 transmission. Although the basic design, case, and internal operation were the same, three different ratio gearsets were available in GM applications. In 1993, F-body cars were equipped with two optional rear axle ratios; 2.73 and 3.23. Beginning in 1994, all T56 cars used the same ratio gearset regardless of rear axle ratio. 1992-1993 T56s with the lower gearsets had a slightly lower torque capacity in the 350 lb-ft range while 1994-later (high) gearsets reduced the sideloads on the case and were rated to 450 lb-ft. T56 use continued like this until 1997 when it also started being used in the Y-body (Corvette) as a rear-mounted transaxle, and continued on in F-bodies behind the LS1 until the end of their production.
  
1993 F-body, 2.73:1 axle
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Of note is the fact that all T56 transmissions share an interchangable main case; even those found in Holdens, Fords, Vipers, and Aston Martins. What differs is the front adapter plate, tailshaft housing, shifter, and input/output shafts. Internally, there were some interchangable differences, like the type of shift forks and syncronizers used, but for the most part, all T56s are built on the same stout center section. Gear ratios are as follows:
  
 +
====1993 F-body, 2.73:1 axle====
 
Reverse - 3.28
 
Reverse - 3.28
 
/First - 3.36
 
/First - 3.36
Line 128: Line 74:
  
  
1993 F-body, 3.23:1 axle
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====1993 F-body, 3.23:1 axle====
 
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Reverse - 3.28
 
Reverse - 3.28
 
/First - 2.97
 
/First - 2.97
Line 139: Line 84:
  
  
1994-current GM production ''edit when they quit using it''
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====1994-current GM production====
 
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(edit when they quit using it)
 
Reverse - 2.90
 
Reverse - 2.90
 
/First - 2.66
 
/First - 2.66
Line 149: Line 94:
 
/Sixth - 0.50
 
/Sixth - 0.50
  
A photo of a Tremec T56.  Note the multiple options for shifter mounting positions:
 
  [[http://i162.photobucket.com/albums/t264/curtis73/tremect56.jpg]]
 
  
'''NV5600'''  Designed by New Venture, this stout truck six speed is up to the task of living behind engines like the Duramax and 8100 Vortec. For obvious reasons it has little application in hotrods due to its huge size, excessive weight, and truck-like gear ratios, but if someone wishes to (''confirm and expand''), please do.
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[[http://i162.photobucket.com/albums/t264/curtis73/tremect56.jpg A photo of a Tremec T56]]. Note the multiple options for shifter mounting positions.
  
A photo of an NV5600.
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===NV5600===
  [[http://i162.photobucket.com/albums/t264/curtis73/IMG_1564-copy.jpg]]
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Designed by New Venture, this stout truck six speed is up to the task of living behind engines like the Duramax and 8100 Vortec. For obvious reasons it has little application in hotrods due to its huge size, excessive weight, and truck-like gear ratios.
  
== 2. Overdrive Units ==
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[http://i162.photobucket.com/albums/t264/curtis73/IMG_1564-copy.jpg A photo of an NV5600]
  
I never found a better hands-on article with pictures for rebuilding these overdrive units than this one. Check out the link if you need a helping hand: http://www.classictruckshop.com/clubs/earlyburbs/projects/t85n/rebuild.htm
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==Overdrive units==
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See this pictorial article for information on rebuilding these overdrive units: http://www.classictruckshop.com/clubs/earlyburbs/projects/t85n/rebuild.htm.
  
== 3. Automatic Transmissions==
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==Automatic Transmissions==
 
*'''General Identification'''
 
*'''General Identification'''
  
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1987-up 3L80HD is the HD version of the TH400 found in light trucks.  It has 27 spline output shaft and is 34.5" long over all in 4x2 version. common tag code on these is LJA.  Found cast on the bellhousing in medium size letters is 'HD'.  1964-1990 are the years of the TH400 transmissions.  1987 was the year the transmissions were renamed to the new alpha-numeric values.
 
1987-up 3L80HD is the HD version of the TH400 found in light trucks.  It has 27 spline output shaft and is 34.5" long over all in 4x2 version. common tag code on these is LJA.  Found cast on the bellhousing in medium size letters is 'HD'.  1964-1990 are the years of the TH400 transmissions.  1987 was the year the transmissions were renamed to the new alpha-numeric values.
  
== Four Speed Automatic==
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==Four speed automatic==
  
== TH-200-4R ==
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===TH-200-4R===
  
 
This 200-4r transmission is the same length as a 6 inch tail housing T-350 transmission.
 
This 200-4r transmission is the same length as a 6 inch tail housing T-350 transmission.
Line 237: Line 181:
 
The 200-4r requires a TV cable hook up at the EFI - carb with the correct geometry for correct operation.
 
The 200-4r requires a TV cable hook up at the EFI - carb with the correct geometry for correct operation.
  
== TH-700R4(4L60) ==
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===TH-700R4(4L60)===
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===4L60E===
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4l60E is an electronic shifted and pressure controlled version of the 700-r4 / 4L60 transmission.
  
== 4L60E ==
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===4L80E===
4l60E is an electronic shifted and pressure controlled version of the 700-r4 / 4L60 transmission
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== 4L80E ==
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==Five speed==
  
== Five Speed ==
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==Comparisons==
  
== 4. Comparisons ==
 
  
{{youcanedit}}
 
 
[[Category:Transmission]]
 
[[Category:Transmission]]

Revision as of 18:23, 19 October 2009

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