Valve adjustment SBC/BBC

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(Created page with 'ADJUSTING VALVES AND TIMING THE MOTOR INITIALLY AFTER A REBUILD, SMALL BLOCK CHEVY / BIG BLOCK CHEVY. Remove spark plugs. Remove valve covers. Remove distributor. Standing at t…')
 
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ADJUSTING VALVES AND TIMING THE MOTOR INITIALLY AFTER A REBUILD, SMALL BLOCK CHEVY / BIG BLOCK CHEVY.
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==Introduction==
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Remove spark plugs.
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Instructions for adjusting hydraulic lifters and setting the timing on a Chevy V8 engine for the initial start up after a rebuild. For details on setting the lash on solid lifters, refer to '''[[Adjusting solid lifters]]'''.
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Remove valve covers.
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Remove distributor.
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Standing at the front of the motor, at the water pump and looking toward the rear of the motor, #1 cylinder will be on your right, the first one, just behind the radiator. The next one to the rear will be #3, then #5, then #7 will be the last one on the driver's side, next to the firewall. Looking on the other side of the motor, the passenger side, the front cylinder will be #2, the next one to the rear will be #4, then #6, then #8 all the way to the rear against the firewall. Do whatever you have to do to get this all fixed in your mind. If you have to make a diagram on a large piece of paper and sit it against the carburetor, then do it. Knowing which cylinder is which cannot be over-stated.  
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Also, knowing which way the crankshaft turns and which way the distributor rotor turns cannot be over-stated. As you are standing at the water pump, the crankshaft turns clockwise, the same way the hands on an analog watch or clock turn.  
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{{Note1}}The procedures described herein will work on engines other than the Chevy V8. However, there may be differences in things like [http://www.crankshaftcoalition.com/wiki/Category:Firing_orders '''firing orders'''], cylinder numbering, distributor rotation, amount of lifter preload, method of setting lifter preload, etc. If in doubt, refer to the manufacturer's [http://www.crankshaftcoalition.com/wiki/Manuals_online '''service manual'''] for specific info.
  
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If you were to climb up on top of the motor from the front and look directly down on the distributor with the cap off, you would see the rotor turning clockwise also. See this cute little animation.....
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==Procedure==
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[url]http://www.boxwrench.net/specs/chevy_sb.htm[/url]
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*Remove spark plugs.
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*Remove valve covers.
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*Remove distributor cap.
  
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With a socket and long bar with a ratchet attached to the bolt head that holds the harmonic damper onto the front of the crankshaft, turn the crank clockwise while a friend holds his thumb over the #1 spark plug hole. Using the starter for this operation WILL NOT WORK. When your friend feels air pressure beginning to build under his thumb, that means that both valves are closed and the piston is coming up on the compression stroke of #1 cylinder. Watch the harmonic damper and you will see the notch that is cut into the outer ring of the damper come up to the top. When that notch is at the top, STOP. You are now at approximately top dead center on #1 cylinder. It doesn't have to be EXACTLY at top dead center to adjust the valves.  
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==Firing order==
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Standing at the front of the motor, looking toward the rear of the motor, #1 cylinder will be on your right, the first one, just behind the radiator. The next one to the rear will be #3, then #5, then #7 will be the last one on the driver's side, next to the firewall. Looking on the other side of the motor, the passenger side, the front cylinder will be #2, the next one to the rear will be #4, then #6, then #8 all the way to the rear against the firewall. Do whatever you have to do to get this all fixed in your mind. You can write the order on the fender wells or make a diagram on a large piece of paper and sit it against the carburetor. Knowing which cylinder is which cannot be over-stated.
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Also, knowing which way the crankshaft turns (CW as you face the engine from standing in front of it, looking towards the rear of the engine/vehicle) and which way the distributor rotor turns (also CW) cannot be over-stated. As you are standing at the water pump, the crankshaft turns clockwise, the same way the hands on an analog watch or clock turn. If you were to climb up on top of the motor from the front and look directly down on the distributor with the cap off, you would see the rotor turning clockwise also. See the animation [http://www.boxwrench.net/specs/chevy_sb.htm HERE].
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Finding TDC on the compression stroke of cylinder #1==
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With a socket, extension and a long ratchet attached to the bolt head that holds the harmonic damper onto the front of the crankshaft, turn the crank clockwise while you (or a friend) holds his thumb over the #1 spark plug hole. Using the starter for this operation WILL NOT WORK. When your friend feels air pressure beginning to build under his thumb, that means that both valves are closed and the piston is coming up on the compression stroke of #1 cylinder. Watch the harmonic damper and you will see the notch that is cut into the outer ring of the damper come up to the Zero or TDC line of the timing tab. The rotor will also be coming up to terminal #1 of the distributor cap. When that notch is at TDC, STOP. You are now at approximately top dead center on #1 cylinder. It doesn't have to be EXACTLY at top dead center to adjust the valves.  
  
 
Make a mark on the harmonic damper ring so that you can reference this TDC position again later. Either use a yellow crayon like they use at the tire store or a piece of tape placed at that position or whatever your mind can come up with. Make the mark at the top of the harmonic balancer inertia ring. We are going to refer to this position as NORTH, because if you got down on your knees and looked at the harmonic damper from straight on, like you were looking straight through the centerline of the crank, this would be the NORTH position.
 
Make a mark on the harmonic damper ring so that you can reference this TDC position again later. Either use a yellow crayon like they use at the tire store or a piece of tape placed at that position or whatever your mind can come up with. Make the mark at the top of the harmonic balancer inertia ring. We are going to refer to this position as NORTH, because if you got down on your knees and looked at the harmonic damper from straight on, like you were looking straight through the centerline of the crank, this would be the NORTH position.
  
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==Adjusting the valves==
 
Loosen both adjusting nuts on both rockers on #1 cylinder until the rockers are loose on the studs. Have your friend hold his finger on the tip of one of them so that he is pinching the rocker arm down onto the tip of the valve, holding it tightly. Now, you grasp the pushrod for the rocker he is holding down and jiggle the pushrod up and down while using a socket wrench to slowly tighten down the adjusting nut until all the slack is removed and you cannot move the pushrod up or down any longer. Be delicate here. This is not a strong-armed operation. You are simply taking all the slack out of the pushrod and getting the rocker adjusting nut very slightly tightened down against the trunnion of the rocker arm. Now, make 1/8 turn more on the adjusting nut.....1/8 turn.....45 degrees......OK, that valve is done. Now, move over to the other valve on #1 cylinder and repeat the operation.  
 
Loosen both adjusting nuts on both rockers on #1 cylinder until the rockers are loose on the studs. Have your friend hold his finger on the tip of one of them so that he is pinching the rocker arm down onto the tip of the valve, holding it tightly. Now, you grasp the pushrod for the rocker he is holding down and jiggle the pushrod up and down while using a socket wrench to slowly tighten down the adjusting nut until all the slack is removed and you cannot move the pushrod up or down any longer. Be delicate here. This is not a strong-armed operation. You are simply taking all the slack out of the pushrod and getting the rocker adjusting nut very slightly tightened down against the trunnion of the rocker arm. Now, make 1/8 turn more on the adjusting nut.....1/8 turn.....45 degrees......OK, that valve is done. Now, move over to the other valve on #1 cylinder and repeat the operation.  
  
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You may have heard that you can rotate the pushrod with your thumb and forefinger until the pushrod gets tight and use that for adjusting the valves. While that may work for someone who builds motors day in and day out for a living, it WILL NOT WORK for someone like you who has no way of knowing how much resistance he should be feeling for. Jiggling the pushrod up and down is BULLETPROOF and can be done successfully by even a first-time builder.  
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You may have heard that you can rotate the pushrod with your thumb and forefinger until the pushrod gets tight and use that for adjusting the valves. While that may work for someone who builds motors day in and day out for a living, it may not work for someone who has no way of knowing how much resistance they should be feeling. Jiggling the pushrod up and down is BULLETPROOF and can be done successfully by even a first-time builder.  
  
 
Now, you have both valves adjusted on #1 cylinder. With the socket and ratchet on the harmonic damper retaining bolt head at the crank, turn the crankshaft 1/4 turn clockwise. That will mean that the mark you made on the damper ring will move clockwise from NORTH to EAST.....STOP. Make another mark on the damper ring at the straight-up position. Now, you will have a mark at EAST and a mark at NORTH.  
 
Now, you have both valves adjusted on #1 cylinder. With the socket and ratchet on the harmonic damper retaining bolt head at the crank, turn the crankshaft 1/4 turn clockwise. That will mean that the mark you made on the damper ring will move clockwise from NORTH to EAST.....STOP. Make another mark on the damper ring at the straight-up position. Now, you will have a mark at EAST and a mark at NORTH.  
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You have moved the crank 90 degrees and into the next cylinder's firing range. There are 720 degrees in a full cycle to fire all 8 cylinders, so turning the crank 90 degrees at a time will allow us to adjust the valves on all 8 cylinders with just 2 full turns of the crank. If you knew that a small block Chevy's firing order is 1-8-4-3-6-5-7-2, then you would know that it is #8's turn to fire. Go to #8 and loosen both adjusting nuts, just like you did on #1. Have your buddy hold the rocker down against the valve stem while you jiggle the pushrod up and down to remove all play, all the while slowly turning the adjusting nut to remove the play. When all the play is removed, tighten the nut another 1/8 turn. Move on to the other valve on #8 and do the same.  
 
You have moved the crank 90 degrees and into the next cylinder's firing range. There are 720 degrees in a full cycle to fire all 8 cylinders, so turning the crank 90 degrees at a time will allow us to adjust the valves on all 8 cylinders with just 2 full turns of the crank. If you knew that a small block Chevy's firing order is 1-8-4-3-6-5-7-2, then you would know that it is #8's turn to fire. Go to #8 and loosen both adjusting nuts, just like you did on #1. Have your buddy hold the rocker down against the valve stem while you jiggle the pushrod up and down to remove all play, all the while slowly turning the adjusting nut to remove the play. When all the play is removed, tighten the nut another 1/8 turn. Move on to the other valve on #8 and do the same.  
  
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Now, you have adjusted the valves on cylinders 1 and 8. Put the socket on the crank nut and turn the crank 1/4 turn to the right (clockwise, just like before). Place a mark at the top of the inertia ring like you did last time. This mark will be at NORTH. The mark you had at EAST will move to SOUTH and the one you had at NORTH will move to EAST. Following the firing order, we will now go to cylinder #4 and adjust both valves. Then we will move the crank 1/4 turn and make another mark and do cylinder #3. Then we will move another 1/4 turn (the crank has marks for each 1/4 turn now) and do cylinder #6. Then we will move the crank another 1/4 turn and do cylinder #5. Then we will move the crank another 1/4 turn and do cylinder #7. Then we will turn the crank another 1/4 turn and do cylinder #2. Then we will turn the crank another 1/4 turn and be back to firing on #1, where we will stab the distributor and install the retaining clamp and bolt. We will leave it a little loose so we can rotate the distributor housing. You may have to use a long screwdriver to line up the slot in the distributor driveshaft as you look down into the hole where the distributor goes.  
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Now, you have adjusted the valves on cylinders 1 and 8. Put the socket on the crank nut and turn the crank 1/4 turn to the right (clockwise, just like before). Place a mark at the top of the inertia ring like you did last time. This mark will be at NORTH. The mark you had at EAST will move to SOUTH and the one you had at NORTH will move to EAST. Following the firing order, we will now go to cylinder #4 and adjust both valves. Then we will move the crank 1/4 turn and make another mark and do cylinder #3. Then we will move another 1/4 turn (the crank has marks for each 1/4 turn now) and do cylinder #6. Then we will move the crank another 1/4 turn and do cylinder #5. Then we will move the crank another 1/4 turn and do cylinder #7. Then we will turn the crank another 1/4 turn and do cylinder #2.  
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==Setting ignition timing==
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Leave the distributor clamp a little loose so we can rotate the distributor housing. You may have to use a long screwdriver to line up the slot in the distributor drive shaft as you look down into the hole where the distributor goes if the distributor was removed.  
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As if we were standing on the motor and looking down on it, we will want to point the rotor tab at #1 cylinder, approximately 5:30 o'clock if you look at a clock face. Position the distributor housing so that you can twist it both ways without the vacuum advance can hitting on the intake manifold. Replace valve covers. Replace spark plugs. Using your longest spark plug wire, plug it into the 5:30 position on the cap, coinciding with the tab on the rotor at 5:30 and run the other end of the wire to #1 spark plug. The longest wires will be for #1 and #2. The next longest wires will be for #3 and #4. Next longest for #5 and #6. The shortest wires will be for #7 and #8. Going around the cap in a clockwise manner, the next hole in the cap will take the wire for #8 spark plug, then #4, then #3, then #6, then #5, then #7, then #2.
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Through the years, the timing tabs and front covers get mixed up on these motors, so you really should find top dead center and use the proper mark on your harmonic damper to line up with the timing tab on your front cover. Now, depending on where the timing tab is on your motor (there were at least 3 different [http://www.crankshaftcoalition.com/wiki/Timing_tabs_and_damper_TDC_lines_SBC sets of timing lines and tabs] used on the SBC before the plastic timing covers were used), you might have to rotate the distributor housing a little one way or the other to get the motor to fire off, but unless I miss my guess, SHE WILL FIRE OFF. Have a timing light affixed to the #1 spark plug wire, adjust timing to about 32-36 degrees BTDC w/o the vacuum advance hooked up (for now, it will be reattached to a vacuum source after the cam has been broken in if needed) and lock the distributor down.
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[http://www.crankshaftcoalition.com/wiki/Determining_top_dead_center Determining TDC] is the procedure for finding TDC with the motor assembled.
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If you can follow these instructions, the valves will be adjusted properly and the ignition timed and ready to start. Be sure if the engine is newly assembled or has sat for an extended period of time that the oil system is first primed before starting the engine.
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======Alternative view/terminology======
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<font size="1">NOTE:  As with any single "center camshaft" engine (that is fitted with Hydraulic Cam Followers [aka lifters]), we are NOT actually adjusting valves. The term "adjusting valves" is a carry-over from the old days when mechanical valve operation was common. For these, there was an actual valve stem-to-follower clearance adjustment that was required.
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With Hydraulic Cam Followers (originally coined "self adjusting"), we are adjusting the rocker arm stud nut height as to change the push rod geometry as to positon the cam follower plunger "depth" within the cam follower body.
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Many hydraulic plungers will have a hydraulic functioning range of around .100" or so.
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The goal is to set the plunger at it's OEM prescribed depth within the follower body.
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Here is an image that shows a cam follower as it becomes hydraulically active. Note the plunger and it's travel within the follower body.
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http://www.youtube.com/watch?v=lorANZ1Tptw
  
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As if we were standing on the motor and looking down on it, we will want to point the rotor tab at #1 cylinder, approximately 5:30 O'Clock if you look at a clock face. Position the distributor housing so that you can twist it both ways without the vacuum advance can hitting on the intake manifold. Replace valve covers. Replace spark plugs. Using your longest spark plug wire, plug it into the 5:30 position on the cap, coinciding with the tab on the rotor at 5:30 and run the other end of the wire to #1 spark plug. The longest wires will be for #1 and #2. The next longest wires will be for #3 and #4. Next longest for #5 and #6. The shortest wires will be for #7 and #8. Going around the cap in a clockwise manner, the next hole in the cap will take the wire for #8 spark plug, then #4, then #3, then #6, then #5, then #7, then #2.
 
  
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Now, depending on where the timing tab is on your motor (there were 3 different positions used), you might have to rotate the distributor housing a little one way or the other to get the motor to fire off, but unless I miss my guess, SHE WILL FIRE OFF. Have a timing light affixed to the #1 spark plug wire, adjust timing and lock the distributor down.
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This adjustment can be done statically or dynamically.
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When this initial adjustment is done statically, I highly recommend that we stop the crankshaft in as many "stops" as there are cylinders. IOW, for a V-8 engine, we use the 8 stop procedure, beginning with #1 cylinder @ TDC C/S (right down the engine's firing order)..... not the 2 or 3 stop procedure that is sometimes recommended.
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</font>
  
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A little more info about the different timing positions. Like I said, there are 3 different ones. There is a 12:00 Noon position, a 2:00 O'Clock position and a 2:30 O'Clock position. Through the years, the timing tabs and front covers get mixed up on these motors, so you really should find top dead center and use the proper mark on your harmonic damper to line up with the timing tab on your front cover. Here is the procedure for doing this with the motor assembled that I wrote for the Crankshaft Coalition Wiki....
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==Also see==
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[url]http://www.crankshaftcoalition.com/...top_dead_center[/url]
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*[[Adjusting hydraulic lifters]]
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*[http://www.crankshaftcoalition.com/wiki/Category:Adjust_valves Adjust valves]
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*[[How to make a timing tape]]
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*[[Camshaft install tips and tricks]]
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*[[http://www.aera.org/ep/downloads/ep10/EP04-2010_20-30.pdf]]
  
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If you can follow these instructions, the valves will be adjusted properly and the motor will be ignition timed.
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[[Category:Engine]]
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[[Category:Adjust valves]]
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[[Category:GM]]

Latest revision as of 16:58, 6 March 2014

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