TH400 rebuild tech

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*Direct and forward clutch drums:
 
*Direct and forward clutch drums:
  
.050" to .080" in each drum works well with 5 frictions.
+
0.050" to 0.080" in each drum works well with 5 frictions.
  
 
Typically the thicker steel plates are used in the direct clutch drum. These can be mixed with thinner steels used in forward drum when setting clearance.
 
Typically the thicker steel plates are used in the direct clutch drum. These can be mixed with thinner steels used in forward drum when setting clearance.
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*Intermediate clutch pack:
 
*Intermediate clutch pack:
  
.040" to .060" clearance in the intermediate clutch with 3 frictions.
+
0.040" to 0.060" clearance in the intermediate clutch with 3 frictions.
Always use a thicker snap ring .095" - .100" to retain the pressure plate.
+
Always use a thicker snap ring 0.095" - 0.100" to retain the pressure plate.
  
 
===Full manual shift modifications===
 
===Full manual shift modifications===
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A new .110" (#35 or 7/64" bit) hole needs to be drilled in the proper place to loop the governor fluid. Check photos here for location.
+
A new 0.110" (#35 or 7/64" bit) hole needs to be drilled in the proper place to loop the governor fluid. Check photos here for location.
  
 
[[file:T-400_full_manual_loop03.jpg]]
 
[[file:T-400_full_manual_loop03.jpg]]

Revision as of 23:04, 28 March 2012

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