TH400 rebuild tech

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(better photo of sealing rings)
m (addition info on full manual shift mods)
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[[file:T-400_full_manual_loop03.jpg]]
 
[[file:T-400_full_manual_loop03.jpg]]
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You must also modify the 1-2 shift valve as listed below for FULL manual shift conversion:
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The TH400 has a over-ride shift that will shift out of low gear even if you have manually selected low. It was designed to prevent engine damage.
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You can eliminate this feature by performing the following modifications to the valve body.
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You must remove the 1-2 shift valve and grind two flats on the land designated by the arrow.
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You must plug the exhaust hole in the valve body also designated.
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[[file:1-2_shift_valve.jpg]]
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Simply grind two flats on the shift valve and deburr them.
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You can plug the hole with a brass dowel or a check ball. To use a check ball you will have to first drill the hole larger and then drive the check ball in place.
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Drill the marked holes at .125 for street use. 
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For a heavy duty application : 3rd gear shift use .150 drill and leave the 1-2 check ball out. Caution a 34 element sprag needs to used with the 1-2 check ball removed.
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[[file:T-400feed-holes.jpg]]
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Another mod is blocking the 2-3 accumulator. I do this with a set screw. You tap the hole and install the set screw available from any hardware store.
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This firms up the 2-3 shift.
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[[file:100_2218-1.jpg]]
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===Boost valve modification===
 
===Boost valve modification===

Revision as of 10:35, 12 February 2011

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