Removing stuck fasteners

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(The hot and cold method)
(The weld-on-a-larger-nut method)
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#Take a nut that is larger than the actual thread of the broken bolt, and weld it to the broken bolt.
 
#Take a nut that is larger than the actual thread of the broken bolt, and weld it to the broken bolt.
 
#Welding in short bursts, heat it until the weld comes up into the nut.
 
#Welding in short bursts, heat it until the weld comes up into the nut.
#Welding generously, fill up the nut. This will heat the bolt, but not the surrounding material.
+
#Welding generously, fill up the nut. This will heat the bolt, but not the surrounding material.  I have found that using a 6011 welding rod for this works good.
 
#Let it cool completely. The bolt will contract and break the grip of the rust.
 
#Let it cool completely. The bolt will contract and break the grip of the rust.
 
#Turn out the bolt.
 
#Turn out the bolt.

Revision as of 20:50, 18 August 2006

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