Porting cylinder heads

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==Preamble==
 
==Preamble==
The purpose of this article is to acquaint engine builders on the tangible benefits of cylinder head porting and making more power through the porting process. Cylinder head porting or 'porting' as it is known in the hot rod circles, is classed by some as '''black magic''' in the engine building process. Proper porting procedures will result in getting the largest volume of air/fuel mix to the combustion chamber in the shortest amount of time. Porting works hand in hand with valve grinding and seat cutting.
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The purpose of this article is to acquaint engine builders to the possible benefits of cylinder head porting and making more power through the porting process.  
  
 
==Areas to work on==
 
==Areas to work on==
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Proper porting procedures will result in getting the largest volume of air/fuel mix to the combustion chamber in the shortest amount of time. Porting works hand in hand with valve grinding and seat cutting.
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During the manufacturing and machining processes of a cylinder head, there are areas that are left unfinished. This is due to cost/time restraints imposed on the manufacturers.
 
During the manufacturing and machining processes of a cylinder head, there are areas that are left unfinished. This is due to cost/time restraints imposed on the manufacturers.
  
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See '''[[Milling cylinder heads]]''' for more info.
 
See '''[[Milling cylinder heads]]''' for more info.
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==Reality check==
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While porting production heads was the thing to do in years past, nowadays there are relatively cheap, great performing aftermarket heads that will outperform all but the very best (read not ported by a beginner, and ''uber'' expensive) ported production heads.
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Porting is relatively easy to do as far as removing metal goes, BUT knowing '''where''' and '''how much''' to remove makes '''''all the difference''''' between a good performing head and a boat anchor.
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Photos of ported heads can look very impressive. Unfortunately that means nothing for the most part, unless the work was done by a seasoned porter, and there was a lot of track testing done to confirm the results, and/or there was access to a flow bench- along with the knowledge needed to digest the bench's results and turn the data into viable, meaningful, positive changes. So looking at photos can show generalities, but as far as being a useful tool, photos fall far short of giving any really meaningful info. If templates made from flat stock, and ground down valves used as sizing indicators are used to help a porter, this can make a big difference in the outcome. Unfortunately, these templates are hard to come by, as they were the same thing as a CNC program before there were CNC machinery.
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Doing a full-on porting job is very labor intensive and is a dirty, time consuming project- made doubly so when working with cast iron. To bring a set of 305 heads (which are often touted as a cheap, easy head to modify for use on the SBC 350) up to what even a set of stock untouched L31 Vortec heads can do, is hard to do regardless of who you are, let alone someone with no experience. Just doing '''one''' port is a chore. By the time all 16 ports are done along with the cost of the machine shop and parts, most guys will see that buying aftermarket heads or even using a better production casting to start with (like the Vortec) is the better way to go.
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If the decision has been made to use the 305 heads regardless, staying with the "low hanging fruit" like removing/blending the lip that's almost always present where the bowl meets the bottom seat cut (shown in images above), and removing casting flash and irregularities, and careful port matching (NOT gasket matching) can result in an improvement of several percent with only moderate time and effort. Often backcutting the valves gives an improvement for little cost. A true quality valve job can be worth a few percent more and should be considered a 'must-do' on '''any''' production head- and even aftermarket heads need to be checked over carefully.
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As has been said already, the difference in cost between a '''''properly''''' rebuilt, ported and prepped set of production heads and a set of aftermarket heads becomes less the more parts, time and work they consume. But if a production head is going to be used, it makes more sense to start out with the best performing head available rather than using a head because it's cheap (or even free). Remember- the same machine shop time and money will be spent regardless if you're starting with a Vortec head or a 305 head.
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*[http://www.hotrodders.com/forum/305-head-350-sbc-24052-3.html#post1591655 305 heads on a 350 SBC]
  
 
==Photos==
 
==Photos==

Revision as of 21:02, 26 February 2013

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