How to solder electrical connections

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(Some things you'll need (and good additions to your Electrical Repair tool box))
 
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Learning to solder is a skill well worth the effort to master. It doesn't require a lot of equipment, supplies or technique, but there are a few things to be aware of. The following text will give some tips and info on soldering electrical wire and components.
 
Learning to solder is a skill well worth the effort to master. It doesn't require a lot of equipment, supplies or technique, but there are a few things to be aware of. The following text will give some tips and info on soldering electrical wire and components.
  
==Some things you'll need (and good additions to your Electrical Repair tool box)==
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===Soldering guns, irons, and torches===
 
===Soldering guns, irons, and torches===
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File:Velleman solder tip cleaner.jpg| Soldering tip cleaner
 
File:Velleman solder tip cleaner.jpg| Soldering tip cleaner
 
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===Heat shrink tubing===
 
* Shrink tubing of various sizes and colors (cheaper in bulk), makes neat, tidy, and professional transitions from joined wire section to section.
 
* A heat gun is required or a hair dryer (takes more time, but it works) for the shrink tubing.
 
* Do not use matches or a lighter for heat shrink tubing, this can melt the tubing, make it brittle, and it may not shrink to the proper size. It will slide right off the joint in some cases.
 
* While not advised, in a pinch shrink tubing can be applied by using your soldering iron. Start the shrinking from the ends just beyond the soldered joint. Shrinking from the ends first will make the tubing shrink to the wire size leaving the soldered joint encapsulated in a cocoon, it will prevent the tubing from slipping, then do the middle. It is not necessary to touch the tubing with the soldering iron just get it close.
 
  
 
==Some helpful tips==
 
==Some helpful tips==
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===Important:===  
 
===Important:===  
 
Only use rosin flux when doing electrical work. They even make a rosin core solder especially for electrical work. Other flux can lead to corrosion. Acid fluxes are best used on non-electrical work like radiators, etc.
 
Only use rosin flux when doing electrical work. They even make a rosin core solder especially for electrical work. Other flux can lead to corrosion. Acid fluxes are best used on non-electrical work like radiators, etc.
 
==Suppliers==
 
*Kester Solder Products and Accessories [http://www.nteinc.com/kester/Kester-Broc.pdf]
 
*[http://www.cooperhandtools.com/brands/weller/ Weller]
 
*[http://www.hexaconelectric.com/ Hexacon]
 
 
==Resources==
 
[http://www.youtube.com/watch?v=EfKsVfE68vs Cleaning soldering iron tip] using a sal ammoniac block.
 
[[Category:Electrical]]
 
[[Category:Garage and shop]]
 
 
 
 
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Latest revision as of 07:55, 26 December 2023

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