How to rebuild a Rochester Quadrajet 4MV carburetor

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(Throttle shaft bore wear)
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=====Leaking float bowl well plugs=====
 
=====Leaking float bowl well plugs=====
A common problem on the early Q-jets especially, is leaky main wells. The 'cure' for this has long been to use JB Weld, etc. to seal them over. This is just a stop-gap measure, I have seen personally how the epoxy will degrade over time and quit sealing as it did at first.
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A common problem on the early (1968-back) Q-jets especially, is leaky main wells. The early leak-prone plugs can be identified by being brass cup-type plugs as opposed to aluminum. The late-type plugs are shown below, left- front plugs arrows, rear plugs circled. The 'cure' for this has long been to use JB Weld, etc. to seal them over. This is just a stop-gap measure, the epoxy will degrade and quit sealing
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* <b>2012 Update for New unleaded fuels:</b>
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The well plug stop-leak pads that come in many rebuild kits are a joke (below, right). They will seal the leaking rear plugs for a few heat cycles before shrinking down to a fraction of their former thickness. The result is the carb will initially run as it should, ''quickly'' followed by the same symptoms of a leaky plug returning. Do not waste your time with them. If you have a leaking plug, repair it right.
After reading many forums about Epoxy degrading I did some research. I found an epoxy by Devcon (made in the USA) - Look for "Devcon Home", it comes in the older 2 x tubes and the newer double plunger type. On the back it clearly states it  <u>*RESISTS UNLEADED FUEL*</u>, salt,gasoline, oil etc. Full set time 8-12 hrs/2500 psi. Another product I found was JB water-weld that might work to. Even if you tap/plug the wells, this epoxy will prob serve a better purpose than the general epoxies.
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[[File:Q jet well plugs.jpg]][[File:WELL PLUG 1.jpg]]
If a permanent fix is wanted, the wells can be resealed with new plugs that are peened over to hold them in place, or the wells can be drilled and tapped for short screws that will cure them for good. The primary wells seldom leak, the secondary wells on the early carbs do tend to leak more than the later carbs.  
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FWIW, there is an epoxy by Devcon (made in the USA, look for "Devcon Home"). It comes in the older 2 tube packages and the newer double plunger syringe type. On the back it clearly states it  <u>*RESISTS UNLEADED FUEL*</u>, salt, gasoline, oil etc. Full set time 8-12 hrs/2500 psi. However, be aware there is no empirical evidence that this epoxy will work for the life of the carb without any delamination or degradation. Ruggles also mentions using Marine Tex epoxy to seal the threads of replacement well plugs, but he states that using epoxy alone to repair a leaking well plug is akin to "cutting your arm off and putting a Band-Aid on it".
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So, if a '''''permanent''''' fix is wanted, the wells can be resealed with new plugs that are peened over to hold them in place, or the wells can be drilled and tapped for plugs that will seal them for good. The primary wells seldom leak, the secondary wells on the early (1968-back) carbs do leak much more often than the later carbs.  
  
 
Also please see post #48 on [http://www.hotrodders.com/forum/rochester-quadrajet-4mv-carburetor-removal-disassembly-rebuild-rookie-level-190558-4.html page 4] on the thread [http://www.hotrodders.com/forum/rochester-quadrajet-4mv-carburetor-removal-disassembly-rebuild-rookie-level-190558.html ''"Rochester Quadrajet 4MV Carburetor: Removal, Disassembly, Rebuild (Rookie Level")'']
 
Also please see post #48 on [http://www.hotrodders.com/forum/rochester-quadrajet-4mv-carburetor-removal-disassembly-rebuild-rookie-level-190558-4.html page 4] on the thread [http://www.hotrodders.com/forum/rochester-quadrajet-4mv-carburetor-removal-disassembly-rebuild-rookie-level-190558.html ''"Rochester Quadrajet 4MV Carburetor: Removal, Disassembly, Rebuild (Rookie Level")'']
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[[File:Throttle return bad.jpg|thumb|800px|left|Bad throttle return spring orientation]] <br style="clear:both"/>
 
[[File:Throttle return bad.jpg|thumb|800px|left|Bad throttle return spring orientation]] <br style="clear:both"/>
  
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=====No drilling/Teflon bushing fix=====
<b>No Drilling/Teflon Bushing fix</b><br>
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[http://67-72chevytrucks.com/vboard/showthread.php?p=4688535 No Drilling / Teflon Bushing Article] shows how to re-bush the primary shaft with no drilling by cutting a teflon sheet into small strips, as shown below. The teflon sheets are available from smallparts.com as well as many other sources online. If this is attempted, be sure that the amount of wear is measured so the right thickness of teflon sheet is used.
I found a great article to re-bush the primary shaft with no drilling by simply cutting 0.00015 teflon sheet to size and using the outer holes (where most ppl re-drill/insert the bronze bush). Its a perfect fit.
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<br> ''[http://67-72chevytrucks.com/vboard/showthread.php?p=4688535 "No Drilling / Teflon Bushing Article:"]''<br><br>
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[[File:QJet 3.jpg|500px]][[File:Teflon_bushing.jpeg|530px]]
[[File:QJet 3.jpg]]<br><br>
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[[File:Teflon_bushing.jpeg]]<br>teflon available from smallparts.com<br><br>
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Whats nice about this is you can also bush the vacuum shaft as well. Excessive play stops the vacuum blades from opening/closing smoothly because the blades bind into the body. Most people fix this by increasing the spring tension. The teflon means you can pretty my bush more than the primary shaft without the need for more drilling, tubes, etc. Plus it leaves the body original. There are some nasty over drilled howto's that look awful.
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This fix leaves the body original, however a correctly done repair will not detract from the value of a carb in most cases, in fact it adds to it due to the permanent nature of fixing it with a brass/oilite-type bushing as opposed to using a material like teflon that will wear out much sooner than a bushing.
  
 
=====Throttle blade screw removal=====
 
=====Throttle blade screw removal=====

Revision as of 13:26, 18 September 2012

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