Health and safety in the shop or garage

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(Eye protection)
(References)
 
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[[Image:wood_jointer_vs_finger.jpg|thumbnail|right|350px|A finger severed in a wood jointer. ''Do you have a photo of a garage/shop injury? Please [[Special:Upload | upload it to the wiki]].'']]
 
[[Image:wood_jointer_vs_finger.jpg|thumbnail|right|350px|A finger severed in a wood jointer. ''Do you have a photo of a garage/shop injury? Please [[Special:Upload | upload it to the wiki]].'']]
Safety is overlooked by many.
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==Introduction==
 
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{{warning|Safety is overlooked by many. The first rule of safety: Pay attention to what you're doing. Many accidents and injuries are caused by lack of attention to what is going on!}}
The first rule of safety: Pay attention to what you're doing.
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Do not wear jewelry when working on vehicles they can conduct electricity get snagged on rotating part, may end up having finger ripped off and just the bone left in place. Seen it happen
 
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Many accidents and injuries are caused by lack of attention to what is going on.
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== Eye protection==
 
== Eye protection==
 
Corrective glasses and sunglasses are not an acceptable substitute for safety glasses. If wearing corrective glasses, then wear safety glasses designed to fit around them, or invest in a pair of prescription safety glasses.
 
Corrective glasses and sunglasses are not an acceptable substitute for safety glasses. If wearing corrective glasses, then wear safety glasses designed to fit around them, or invest in a pair of prescription safety glasses.
 
Standard safety glasses can be equipped with side shields, cups, or tinted lenses to offer additional protection.
 
Standard safety glasses can be equipped with side shields, cups, or tinted lenses to offer additional protection.
  
In America, the national government standard for eye protection is ANSI Z-87.1 Make sure your safety glasses carry this designation.
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In the United States, the national government standard for eye protection is ANSI Z-87.1 Make sure your safety glasses carry this designation.
  
 
Face shields and helmets are not in themselves protective eyewear. But, they are frequently used in conjunction with eye protectors. When grinding or when exposed to chemicals, use a full face shield over safety glasses or goggles.  
 
Face shields and helmets are not in themselves protective eyewear. But, they are frequently used in conjunction with eye protectors. When grinding or when exposed to chemicals, use a full face shield over safety glasses or goggles.  
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*Be careful of debris on anything that will be lifted over your eyes (like a ladder).
 
*Be careful of debris on anything that will be lifted over your eyes (like a ladder).
 
*When working under potential debris (like when working under a car), don't remove your safety glasses, for example, to wipe the dust off.
 
*When working under potential debris (like when working under a car), don't remove your safety glasses, for example, to wipe the dust off.
*Use the proper filter lens shade for the job. UV light can cause a number of vision problems, including deadly cancerous eyelid tumors and blindness.
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*Use the proper filter lens shade for the job. UV (ultraviolet) light can cause a number of vision problems, including deadly cancerous eyelid tumors and blindness.
  
 
===Arc flash===
 
===Arc flash===
 
*Also known as "arc eyes", "flash burn", "snow blindness", "ultraviolet keratitis", or "corneal flash burn". It's analogous to a sunburn on your eyeballs.
 
*Also known as "arc eyes", "flash burn", "snow blindness", "ultraviolet keratitis", or "corneal flash burn". It's analogous to a sunburn on your eyeballs.
*Avoid "blind" tack-welding -- closing your eyes, blocking your eyes, or looking away when you tack.
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*Avoid "blind" tack-welding, i.e. closing your eyes, blocking your eyes, or looking away when you tack.
*Take steps to ensure that nobody "walks in" on a welding job without eye protection, or they could get arc flash (ie: sign on the door).
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*Take steps to ensure that nobody "walks in" on a welding job without eye protection, or they could get arc flash (i.e.: sign on the door).
*Don't weld with a white shirt on -- it's too reflective.
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*Don't weld with a white shirt on- white can be too reflective.
 
*Don't weld with "cool" sunglasses as protection. Being blind isn't cool.
 
*Don't weld with "cool" sunglasses as protection. Being blind isn't cool.
  
====Symptoms====
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====Symptoms of eye injury from welding flash====
*Feels like you have sandpaper rubbing your eyeballs.
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*Feels like you have sandpaper rubbing your eyeballs
*Bloodshot eyes.
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*Bloodshot eyes
*Light sensitivity.
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*Light sensitivity
*Excessing tearing.
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*Excessive tearing
*Moderate to severe pain.
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*Moderate to severe pain
*Can't close eyes (can't sleep).
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*Can't close eyes (can't sleep)
  
 
====What about using potatoes or potato juice?====
 
====What about using potatoes or potato juice?====
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====What about using over-the-counter eyedrops?====
 
====What about using over-the-counter eyedrops?====
Don't use topical anesthetic drops, because they can slow the healing of the cornea. However (ask your doctor), you can probably use over-the-counter '''lubricant''' eyedrops.
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Don't use topical anesthetic drops, because they can slow the healing of the cornea. However (ask your doctor), you may be advised to use over-the-counter '''lubricant''' eyedrops.
  
 
====When to see a doctor about arc flash====
 
====When to see a doctor about arc flash====
 
If you have worsening pain in your eyes, or your vision blurs or changes, you should see a doctor, preferably an ophthalmologist. Or, just go to an emergency room.
 
If you have worsening pain in your eyes, or your vision blurs or changes, you should see a doctor, preferably an ophthalmologist. Or, just go to an emergency room.
  
The doctor will examine your eye, typically with a [http://en.wikipedia.org/wiki/Slit_lamp slit lamp]. You may receive some eyedrops to numb, dilate, or dye your eye to aid in the examination. Then, you'll probably get some eyedrops to take home, to help alleviate the pain or lubricate your eyes. In most cases, you should be recovered within a few days.
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The doctor will examine your eye, typically with a [http://en.wikipedia.org/wiki/Slit_lamp slit lamp]. You may receive some eyedrops to numb, dilate, or dye your eye to aid in the examination. Then, you'll probably get some eyedrops to take home, to help alleviate the pain or lubricate your eyes. In most cases, you should be recovered within a few days.
  
====Related links====
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====Articles and tech info====
=====Articles and tech info=====
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*[http://www.eyesafety.4ursafety.com/terms.html Safety glasses terms, types, and lens tint descriptions, from 4UrSafety.com]
 
*[http://www.eyesafety.4ursafety.com/terms.html Safety glasses terms, types, and lens tint descriptions, from 4UrSafety.com]
 
*[http://www.emedicinehealth.com/corneal_flash_burns/article_em.htm Corneal flash burn, from eMedecineHealth.com]
 
*[http://www.emedicinehealth.com/corneal_flash_burns/article_em.htm Corneal flash burn, from eMedecineHealth.com]
 
*[http://www.equipdirect.com/index.asp?PageAction=Custom&ID=3 Safety glasses glossary, from EquipDirect.com]
 
*[http://www.equipdirect.com/index.asp?PageAction=Custom&ID=3 Safety glasses glossary, from EquipDirect.com]
  
=====OSHA standards=====
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====OSHA standards====
 
*[http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=9778 OSHA standard for eye and face protection]
 
*[http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=9778 OSHA standard for eye and face protection]
 
*[http://www.labtrain.noaa.gov/osha600/refer/menu11a.pdf OSHA guide listing proper filter lens shade number for different welding operations]
 
*[http://www.labtrain.noaa.gov/osha600/refer/menu11a.pdf OSHA guide listing proper filter lens shade number for different welding operations]
  
=====Discussions=====
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====Discussions====
 
*[http://www.hotrodders.com/forum/safety-glasses-slag-135401.html Safety glasses and slag]
 
*[http://www.hotrodders.com/forum/safety-glasses-slag-135401.html Safety glasses and slag]
 
*[http://www.hotrodders.com/forum/burned-eyes-121146.html Burned eyes]
 
*[http://www.hotrodders.com/forum/burned-eyes-121146.html Burned eyes]
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==Hearing protection==
 
==Hearing protection==
Ear plugs and muffs are a must when working with loud tools like grinders, saws, routers, etc. People often overlook hearing protection because the damage is not immediately known and often occurs slowly over several years. Once hearing has been impaired, there is no way to reverse the damage. Protect your hearing now and thank yourself later.
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Ear plugs and muffs are a must when working with loud tools like grinders, saws, routers, etc. People often overlook hearing protection because the damage is not immediately known and often occurs slowly over several years. Generally speaking, if you have to yell to be heard at arm's length distance, the noise is loud enough to cause hearing damage. If noise exposure causes ringing in the ears (tinnitus), some amount of damage has occurred. Once hearing has been impaired, there is no way to reverse the damage. Protect your hearing now and thank yourself later.
  
 
Wear ear plugs when welding overhead, to avoid getting slag in your ears.
 
Wear ear plugs when welding overhead, to avoid getting slag in your ears.
  
 
*[http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=9735 OSHA standard for occupational noise exposure]
 
*[http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=9735 OSHA standard for occupational noise exposure]
*[http://downloads.cas.psu.edu/4H/SoundDecibelChart.pdf comparison of common sounds and their decibel level (pdf)]
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*[http://downloads.cas.psu.edu/4H/SoundDecibelChart.pdf Comparison of common sounds and their decibel level (pdf)]
  
 
==Vibration protection==
 
==Vibration protection==
Prolonged use of vibrating tools can cause a condition known as Vibration White Finger, or Hand-Arm Vibration Syndrome (HAVS). HAVS can result in numbness, tingling, and pain -- and, in extreme cases, loss of fingers. Damage can come from extended use of a tool that vibrates slightly, as well as short use of a tool that vibrates heavily. The effect is cumulative over time. Exposure to vibration is measured in trigger time (the time that the tool operator is holding down the trigger of the tool), and acceleration amplitude of the tool. Trigger time is typically quoted in hours per day, and acceleration amplitude can be measured with an accelerometer or a special vibration analysis tool.
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Prolonged use of vibrating tools can cause a condition known as Vibration White Finger, or Hand-Arm Vibration Syndrome (HAVS). HAVS can result in numbness, tingling, and pain -- and, in extreme cases, loss of fingers. Damage can come from extended use of a tool that vibrates slightly, as well as short use of a tool that vibrates heavily. The effect is cumulative over time. Exposure to vibration is measured in trigger time (the time that the tool operator is holding down the trigger of the tool), and acceleration amplitude of the tool. Trigger time is typically quoted in hours per day, and acceleration amplitude can be measured with an accelerometer or a special vibration analysis tool.
  
 
Anti-vibration gloves will help to protect against vibration. However, the best protection is to reduce exposure, or to use tools with a lower vibration rating.
 
Anti-vibration gloves will help to protect against vibration. However, the best protection is to reduce exposure, or to use tools with a lower vibration rating.
  
 
===External resources===
 
===External resources===
*[http://www.brandontoolhire.co.uk/downloads/leaflets/vibration_safey_guide.pdf Vibration safety guide] -- includes vibration ratings for numerous tools.
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*[http://www.mteevanhire.co.uk/vibration-safety-guide/ Vibration safety guide] -- includes vibration ratings for numerous tools.
 
*[http://www.dewalt.co.uk/vibration/ DeWalt vibration measurement, calculator, and legislation]
 
*[http://www.dewalt.co.uk/vibration/ DeWalt vibration measurement, calculator, and legislation]
 
*[http://www.reactec.com/ Reactec personal vibration measurement tools and solutions]
 
*[http://www.reactec.com/ Reactec personal vibration measurement tools and solutions]
*[http://en.wikipedia.org/wiki/Vibration_white_finger Vibration white finger Wikipedia entry]
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*[http://en.wikipedia.org/wiki/Vibration_white_finger Vibration white finger] Wikipedia entry
  
==Bondo==
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==Chemical handling and exposure==
Bondo, (a generic name for plastic body filler) was developed as a non-toxic replacement for lead. However, it still poses health risks. Gloves, mask, and sufficient ventilation are recommended when using Bondo. For more details, [http://solutions.3m.com/wps/portal/3M/en_US/MSDS/Search/?gsaAction=msdsSRA&msdsLocale=en_US search the MSDS database at 3M.com].
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===MSDS (Material Safety Data Sheets)===
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Material Safety Data Sheets are summaries of the chemical properties of any material. Employers are generally required to have them available for any material they use, and manufacturers and distributors will often include them when they ship a product.
  
==Battery acid==
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MSDS supply important info to people working with various materials in an occupational fashion. For example, an MSDS for paint is not highly pertinent to someone who uses a can of paint once a year, but is extremely important to someone who does this in a confined space, forty hours a week, for decades. Serious hobbyists who use materials regularly should consult the MSDS.
Automotive batteries contain "battery acid" -- more formally known as sulfuric acid. When handled improperly, sulfuric acid can cause blindness, burning, and death.
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===Ingestion, inhalation, and skin or eye contamination===
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*[http://www.ilpi.com/msds/ Where to find MSDS on the Internet]
If you ingest or inhale battery acid, or if you get battery acid on your skin or in your eyes -- get medical attention immediately. Speed is critical.
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*[http://www.ilpi.com/msds/ref/demystify.html The MS-Demystifier]
  
"Get medical attention immediately" doesn't always mean "run to the emergency room", although sometimes it might. Stop what you're doing, and act within your knowledge and means to attend to the medical priority of the situation.
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===Personal Protective Equipment (PPE)===
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Personal protective equipment should be chosen and worn correctly when working with various chemicals. Standard fare when dealing with a majority of chemicals includes safety goggles (often used with a face shield), apron, and protective gloves that protect the hands and forearms, and possibly even a respirator. PPE should be chosen carefully to ensure compatibility with the type of chemical being used.
  
If you get battery acid in your eyes, don't rub your eyes, or keep them closed. They need to be "irrigated" for at least half an hour. ''(irrigated with what? water?)''
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Do not use thinners or solvents to clean your hands or other body parts.  Solvents and thinners do soak through your skin and into your blood stream. Many solvents and thinners are very toxic and could cause severe irritations, sickness or death.
  
If you get battery acid on your skin, remove contaminated clothes and shoes, and flush your skin with soap and water for 15 minutes.
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===Brake parts cleaner, welding, and phosgene poisoning===
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Phosgene, a deadly gas, may be produced when welding parts that have been cleaned with solvents containing chlorinated hydrocarbons, such as brake parts cleaner.
  
If you ingest (ie: "swallow") battery acid, don't induce vomiting. If the victim is conscious, give 3 cups of milk or water. Don't ever give anything to an unconscious person.
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Phosgene was used during World War I as a chemical weapon. It is often not detectable, but may also smell like freshly mown grass or musty hay.
  
If you inhale battery acid, get fresh air immediately. If breathing is difficult, give oxygen.
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Phosgene is a combustion product of various common chlorinated solvents. It does not occur naturally. Ultraviolet radiation (like that created during welding) can convert chloroform into phosgene.
  
===Don't use battery acid to clean concrete===
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Phosgene is an irritant that damages the skin, eyes, nose, throat, and lungs. Symptoms of phosgene exposure include coughing, burning sensation in throat and eyes, watery eyes, blurred vision, shortness of breath, nausea, vomiting, and pulmonary edema. Delayed effects of phosgene exposure (up to 48 hours later) include difficulty breathing, coughing up white or pink fluid, low blood pressure, and heart failure. Long-term health effects of phosgene exposure can include chronic bronchitis and emphysema.
Using battery acid to clean concrete can crumble and flake your concrete surface. Battery acid doesn't actually "clean" concrete -- it '''dissolves''' it. The acid soaks into the concrete, and will continue to damage it until it is neutralized.
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Keep in mind that water doesn't necessarily "neutralize" battery acid, it simply '''dilutes''' it (although it may dilute it so much that it neutralizes it). Never add water to acid. Always add acid '''slowly''' to water. In fact, sulfuric acid produces heat when it is introduced to water. The resulting exothermic reaction can blow acid all over your body, leading to acid burns that quickly dissolve your flesh.
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The effects of phosgene gas poisoning may not show up immediately, and may be cumulative over time, with multiple exposures.
  
Instead of sulfuric acid, use a commercial product specifically designed for cleaning concrete.
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By the time you can smell phosgene, you've already been exposed to a hazardous dose of it. Because of this, prolonged exposure to phosgene without intervention is possible. The OSHA permissible exposure limit to phosgene is 0.1 ppm (parts per million) averaged over an 8-hour workshift. Phosgene is considered immediately dangerous to life or health at 2 ppm. Because the odor detection threshold is 0.4 to 1.5 ppm, odor does not provide sufficient warning of harmful phosgene concentration in the air.
  
===Don't use battery acid to remove rust===
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If you think you may have been exposed to phosgene gas, move outside or to fresh air. Phosgene gas is heavier than air, and will sink, so move to higher ground if possible. If your eyes are burning or your vision is blurred, rinse your eyes with fresh water for 10 to 15 minutes. Seek medical attention.
Besides the fact that battery acid is extremely dangerous to handle, it can cause hydrogen embrittlement, which severely weakens metal.
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===Medical and government references on sulfuric acid===
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Those at risk of phosgene gas exposure may choose to wear [http://www.afcintl.com/gasdet/isocyanates/gmdbadge2.htm phosgene detection badges].
*[http://www.osha.gov/dts/chemicalsampling/data/CH_268700.html OSHA page on sulfuric acid]
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*[http://www.bu.edu/es/labsafety/ESMSDSs/MSSulfuricAcid.html Sulfuric acid MSDS]
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== Respiratory protection ==
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[[File:Warning label.jpg|400px]]
Respiratory protection is probably overlooked more often than eye and ear protection, yet is every bit as important. There are many jobs around the garage in which some form of respirator or mask should be used. These include but are not limited to: painting, welding, grinding, sandblasting, handling solvent tanks, and insulation handling (especially when it contains asbestos). Respirators are often found in two basic styles: full face and half face. These should be chosen based on the level of exposure that is anticipated. Generally speaking, a half face respirator should be sufficient for most at-home projects.
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<br style="clear:both"/>
  
When spraying paint occasionally, it is recommended to at least use a half face respirator with a double filtration. The outer should stop dust particles, and the inner should be a cartridge filter, charcoal type that absorbs fumes. This will greatly reduce your chances of inhaling harmful fumes and/or dust. When spraying more than occasionally, the recommended protection is forced air or remote type system. Follow the MSDS and/or instructions that come with your material that you are working with. A [http://www.osha.gov/SLTC/isocyanates/mdi/mdi.html study] on the effectiveness of respirators in filtering isocyanates is available at the OSHA website. Two cartridges tested removed over 99% of isocyanates, and both are available from Amazon.com and local sources.
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====Further details on phosgene poisoning====
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*[http://en.wikipedia.org/wiki/Phosgene Wikipedia page on phosgene]
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*[http://www.cdc.gov/niosh/npg/npgd0504.html NIOSH pocket guide to phosgene]
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*[http://www.atsdr.cdc.gov/mhmi/mmg176.html CDC medical management guidelines for phosgene]
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*[http://www.bt.cdc.gov/agent/phosgene/basics/facts.asp CDC facts about phosgene]
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*[http://www.brewracingframes.com/id75.htm Anecdotal account of phosgene poisoning resulting from using brake cleaner to clean welded parts]
  
Ventilation is often overlooked when taking on the tasks of grinding, welding, spraying.
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===Acids===
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====Battery acid====
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Automotive batteries contain "battery acid", or more formally, ''sulfuric'' acid. When handled improperly, sulfuric acid can cause blindness, burning, and death.
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Batteries give off hydrogen gas during charging or when in operation in a vehicle. Avoid sources of combustion (flame, sparks) when in the vicinity of a battery to avoid an explosion.
  
When grinding, it is useful to use at least couple of fans to push and pull the air and debris around you. ''(confirm or expand)''
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====What do I do if I inhale, swallow, or splash acid in my eyes or skin?====
By creating air movement away from your face the less likely you be able to breath it in.
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=====Eyes=====
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If you get acid in your eyes, don't rub your eyes, or keep them closed. They need to be "irrigated" for at least half an hour. If possible, use an emergency eyewash/shower station.
 
   
 
   
When moving the air in an explosive environment (fine dust and chemical vapors), an explosion-proof motor must be employed.
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Immediately flush the contaminated eye(s) with clean, lukewarm, gently flowing water for at least 30 minutes, while holding the eyelid(s) open.  
  
When you are done using your respirator, clean it and return it to a sealed container or sealed, "Ziplock"-type bag. The charcoal type keep working as long as there is air to work with.
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If irritation persists, repeat flushing. Neutral saline solution (may be available from someone who wears contact lenses) may be used as soon as it is available.  
  
*[http://ehso.com/RespProtectionTypes.htm Types of Respirators, and How to Select a Respirator]
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DO NOT INTERRUPT FLUSHING. If necessary, keep the emergency vehicle waiting.
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Take care not to rinse contaminated water into the unaffected eye or onto the face. First aiders should avoid direct contact. Wear chemical protective gloves, if necessary.
  
== Lifting and handling heavy parts ==
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Quickly transport the victim to an emergency care facility. Flush any area of your body contacted by battery acid immediately and thoroughly.  
Lifting and moving parts around the garage/shop can get to be a real pain (in the lower back). A quality, well built engine hoist will work well for moving heavy parts such as engines, transmissions and axles. An overhead hoist or gantry can work well for lifting a frame or even removing the body off a car.
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It is important to use the right lifting gear for the job. Though this has been done more times than can be counted, using a 3/8" grade 3 bolt and a chain is not the safe way to move heavy items like an engine. If at all possible, use some sort of lifting fixture to lift the engine. Using a set like those found on a factory installed engine works well. Combined with a high quality chain with hooks on each end, this will provide a much more secure way of lifting or transporting an engine.
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=====Skin=====
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As quickly as possible, flush the contaminated area with lukewarm, gently flowing water for at least 30 minutes. If irritation persists, repeat flushing. DO NOT INTERRUPT FLUSHING.  
  
Other heavy or awkward objects like axles or automotive bodies should be moved with high quality nylon (or even kevlar) straps that are free from cuts, frays, or tears. Do not wrap the straps around sharp objects or edges, in order to prevent damage to the straps and possible loss and damage to the load. If wrapping around sharp edges cannot be avoided then place a layer (or several layers) of material such as heavy cloth or canvas between the item being lifted and the strap.
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Under running water, remove contaminated clothing, shoes and leather goods (e.g., watchbands, belts)
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Discard contaminated clothing, shoes and leather goods.  
  
Try to refrain from working under heavy objects. When this can't be avoided be sure to firmly support the load. When working under a vehicle that has to be jacked up, be sure to support the weight with jack stands or ramps designed to support the weight of the vehicle. Do not use the jack as the sole means of support. Always work on a solid, level surface and block the wheels to ensure the vehicle doesn't roll or fall off the supports. Make sure the Jack/ Jack stands are designed to support the weight you will be raising. Unless on the road side, refrain from using a bumper jack as they are unstable and can push a car forward while jacking.
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Transport the victim to an emergency care facility immediately if conditions seem to warrant it of if in doubt.
  
When setting jack stands or car lifts, make sure that one person sets the lift points. If two different people set them, it is likely that they will be in different spots, possibly making the object unstable.
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=====Swallowing=====
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If you ingest (i.e.: "swallow") acid, don't induce vomiting. If the victim is conscious, give 3 cups of milk or water. Don't ever give anything to an unconscious person. Seek medical attention.
  
== Ladders and climbing ==
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=====Inhalation=====
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If you inhale acid, get fresh air immediately. If breathing is difficult, give oxygen and seek medical attention.
  
== Leave gloves off when working with rotating equipment ==
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===Don't use acid to clean concrete===
[[Image:cutoff_wheel_wound.jpg|thumbnail|right|350px|A stitched-up wound from a cutoff wheel. ''Do you have a photo of a garage/shop injury? Please [[Special:Upload | upload it to the wiki]].'']]
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Using acid to clean concrete can crumble and flake your concrete surface. Acid doesn't actually "clean" concrete -- it '''dissolves''' it. The acid soaks into the concrete, and will continue to damage it until it is neutralized. Instead of sulfuric or  muriatic (hydrochloric) acid, or any other kind of acid, use a commercial product specifically designed for cleaning concrete.
Contrary to popular belief, it is best to leave the gloves off when working with items like bench grinders, drill presses, pumps or other rotating machinery. When gloves are worn, the risk of having your hand snagged by the rotating element increases as will the chance of losing a finger or hand. The glove gives the machine something to grab on to, and it will not let go of very easily. While a bare hand can still be drawn in, it is usually much easier to remove from the machine when this happens. Do not tamper with safety devices. If the machine has a guard installed, do not remove it. The inconvenience of losing a hand or finger is far worse than having to spend a few extra minutes to complete the job. It is better to lose some skin than to lose a finger.
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==Drill press safety==
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Water will dilute acid to the point of being neutralized if enough water is used. Never add water to acid (remember the old chemistry class saying "do like you oughta, add acid to the water"). Always add acid '''slowly''' to water. In fact, sulfuric acid (and other strong acids) produces heat when it is introduced to water. The resulting exothermic reaction can almost instantly boil the water, blowing acid all over your body, leading to acid burns.  
*Always clamp in your work piece. It could easily be ripped from your hand and spin around dangerously.
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*A [http://en.wikipedia.org/wiki/Dead_man%27s_switch dead man's switch] can make a drill press (or many other stationary power tools) considerably safer. If the work piece gets loose, all you need to do is lift up your foot, and the power to the tool is cut off.
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[[Image:drill_press_deadmans_switch.jpg|thumbnail|right|350px|A basic homemade dead man's switch for a drill press.]]
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== MSDS -- What are they? ==
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====Don't use battery acid to remove rust====
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Besides the fact that battery acid is extremely dangerous to handle, it can cause hydrogen embrittlement, which severely weakens metal.
  
Material Safety Data Sheets are summaries of the chemical properties of any material. Employers are generally required to have them available for any material they use, and manufacturers and distributors will often include them when they ship a product.
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====Medical and government references on sulfuric acid====
 +
*[http://www.osha.gov/dts/chemicalsampling/data/CH_268700.html OSHA page on sulfuric acid]
 +
*[http://www.bu.edu/es/labsafety/ESMSDSs/MSSulfuricAcid.html Sulfuric acid MSDS]
  
MSDS's are meant for people working with the material in an occupational fashion. For example, an MSDS for paint is not highly pertinent to someone who uses a can of paint once a year, but is extremely important to someone who does this in a confined space, forty hours a week, for decades. Serious hobbyists who use materials regularly should consult the MSDS.
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===Bondo===
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Bondo, (a generic name for plastic body filler) was developed as a non-toxic replacement for lead. However, it still poses health risks. Gloves, mask, and sufficient ventilation are recommended when using Bondo. For more details, [http://solutions.3m.com/wps/portal/3M/en_US/MSDS/Search/?gsaAction=msdsSRA&msdsLocale=en_US search the MSDS database at 3M.com].
  
*[http://www.ilpi.com/msds/ Where to find MSDS on the Internet]
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==Skin protection==
*[http://www.ilpi.com/msds/ref/demystify.html The MS-Demystifier] -- scans MSDS's and adds links to glossary definitions.
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When handling hydrocarbon chemicals (oils, greases, solvents, paints, and thinners) use nitrile or latex gloves and/or skin protective barrier creams. Repeated and/or prolonged exposure can result in sensitization and possibly chronic skin or organ problems.
  
== Chemical handling ==
+
If using acids or any other harmful chemicals, use skin protection that's adequate for exposure to the substance in question. Not all rubber gloves are going to hold up to all chemicals, so use the MSDS or label instructions as a guide to proper protection.
Personal Protective Equipment (PPE) should be chosen properly when working with various chemicals. Standard fare when dealing with a majority of chemicals includes safety goggles (often used with a face shield), apron, and protective gloves that protect the hands and forearms, and possibly even a respirator. PPE should be chosen carefully to ensure compatibility with the type of chemical being used.
+
  
Do not use thinners or solvents to clean your hands or other body parts. Solvents and thinners do soak through your skin and into your blood stream. Many solvents and thinners are very toxic and could cause severe irritations, sickness or death.
+
==Respiratory protection==
 +
Respiratory protection is probably overlooked more often than eye and ear protection, yet is every bit as important. There are many jobs around the garage in which some form of respirator or mask should be used. These include but are not limited to: painting, welding, grinding, sandblasting, handling solvent tanks, and insulation handling (especially when it contains asbestos). Respirators are often found in two basic styles: full face and half face. These should be chosen based on the level of exposure that is anticipated. Generally speaking, a half face respirator should be sufficient for most at-home projects.
  
==Brake parts cleaner, welding, and phosgene poisoning==
+
When spraying paint occasionally, it is recommended to at least use a half face respirator with a double filtration. The outer filter should stop dust particles, and the inner filter should be a charcoal type cartridge filter that absorbs fumes. This will greatly reduce your chances of inhaling harmful fumes and/or dust.
Phosgene, a deadly gas, may be produced when welding parts that have been cleaned with solvents containing chlorinated hydrocarbons, such as brake parts cleaner.
+
  
Phosgene was used during World War I as a chemical weapon. It is often not detectable, but may also smell like freshly mown grass or musty hay.
+
When spraying more than occasionally, the recommended protection is forced air or remote type system. Follow the MSDS and/or instructions that come with your material that you are working with. A [http://www.osha.gov/SLTC/isocyanates/mdi/mdi.html study] on the effectiveness of respirators in filtering isocyanates is available at the OSHA website. Two cartridges tested removed over 99% of isocyanates, and both are available from Amazon.com and local sources.
  
Phosgene is a combustion product of various common chlorinated solvents. It does not occur naturally. Ultraviolet radiation (like that created during welding) can convert chloroform into phosgene.
+
When you are done using your respirator, clean it and return it to a sealed container or sealed, "Ziploc"-type bag. The charcoal-type keeps working as long as there is air to work with.
  
Phosgene is an irritant that damages the skin, eyes, nose, throat, and lungs. Symptoms of phosgene exposure include coughing, burning sensation in throat and eyes, watery eyes, blurred vision, shortness of breath, nausea, vomiting, and pulmonary edema. Delayed effects of phosgene exposure (up to 48 hours later) include difficulty breathing, coughing up white or pink fluid, low blood pressure, and heart failure. Long-term health effects of phosgene exposure can include chronic bronchitis and emphysema.
+
*See: [http://ehso.com/RespProtectionTypes.htm Types of Respirators, and How to Select a Respirator]
  
The effects of phosgene gas poisoning may not show up immediately, and may be cumulative over time, with multiple exposures.
+
===Ventilation===
 +
Ventilation is often overlooked when taking on the tasks of grinding, welding, spraying.
  
By the time you can smell phosgene, you've already been exposed to a hazardous dose of it. Because of this, prolonged exposure to phosgene without intervention is possible. The OSHA permissible exposure limit to phosgene is 0.1 ppm averaged over an 8-hour workshift. Phosgene is considered immediately dangerous to life or health at 2 ppm. Because the odor detection threshold is 0.4 to 1.5 ppm, odor does not provide sufficient warning of harmful phosgene concentration in the air.
+
When grinding, direct the material away from your face. Adequate ventilation is helpful to reduce fine particulates from being inhaled but the force of material thrown off of a grinding wheel or disc can be significant, so use eye, face and body protection and avoid breathing the dust.
 +
 +
When moving the air in an explosive environment (fine dust and chemical vapors), an explosion-proof motor must be employed.
  
If you think you may have been exposed to phosgene gas, move outside or to fresh air. Phosgene gas is heavier than air, and will sink, so move to higher ground if possible. If your eyes are burning or your vision is blurred, rinse your eyes with fresh water for 10 to 15 minutes. Seek medical attention.
+
==Lifting and handling heavy objects==
 +
Lifting and moving parts around the garage/shop can get to be a real pain (in the lower back). A quality, well built engine hoist will work well for moving heavy parts such as engines, transmissions and axles. An overhead hoist or gantry can work well for lifting a frame or even removing the body off a car.
  
Those at risk of phosgene gas exposure may choose to wear [http://www.afcintl.com/gasdet/isocyanates/gmdbadge2.htm phosgene detection badges].
+
It is important to use the right lifting gear for the job. Though this has been done more times than can be counted, using a 3/8" grade 3 bolt and a chain is '''not''' the safe way to move heavy items like an engine! Instead, use some sort of lifting fixture to lift the engine. Using lifting eyes or fixtures like those found on a factory installed engine works well. Combined with a high quality chain with hooks on each end, this will provide a much more secure way of lifting or transporting an engine.
  
'''This section could use a photograph of the warning on a can of brake parts cleaner that mentions phosgene.'''
+
Other heavy or awkward objects like axles or automotive bodies should be moved with high quality nylon (or even kevlar) straps that are free from cuts, frays, or tears. In order to prevent damage to the straps and possible loss or damage to the load, do not wrap the straps around sharp objects or edges. If wrapping around sharp edges cannot be avoided, then place a layer (or several layers) of material such as heavy cloth or canvas between the strap and the item being lifted.
  
===Further details on phosgene poisoning===
+
===Jacking and jackstands===
*[http://en.wikipedia.org/wiki/Phosgene Wikipedia page on phosgene]
+
{{Warning|Never climb under a car that is supported by a jack without using jack stands, should the jack suddenly fail it could injure or kill. Also block tires front and back so they cannot move forward or backwards.}}
*[http://www.cdc.gov/niosh/npg/npgd0504.html NIOSH pocket guide to phosgene]
+
 
*[http://www.atsdr.cdc.gov/mhmi/mmg176.html CDC medical management guidelines for phosgene]
+
Try to refrain from working under heavy objects. When this can't be avoided be sure to firmly support the load. When working under a vehicle that has to be jacked up, be sure to support the weight with jack stands or ramps designed to support the weight of the vehicle. Do not use the jack as the sole means of support. Always work on a solid, level surface and block the wheels to ensure the vehicle doesn't roll or fall off the supports. Make sure the jack/jack stands are designed to support the weight you will be raising. Unless on the road side, refrain from using a bumper jack as they are unstable and can push a car forward while jacking.
*[http://www.bt.cdc.gov/agent/phosgene/basics/facts.asp CDC facts about phosgene]
+
 
*[http://www.brewracingframes.com/id75.htm Anecdotal account of phosgene poisoning resulting from using brake cleaner to clean welded parts]
+
When setting jack stands or car lifts, make sure that one person sets the lift points. If two different people set them, it is likely that they will be in different spots, possibly making the object unstable.
 +
 
 +
When purchasing a jack or jack stands, price should not be the deciding factor. You want well built equipment that are rated for at least twice what you will ever use them for- after all, you are trusting your health and possibly your LIFE to them.
 +
 
 +
====Resources====
 +
*[http://www.hotrodders.com/kb/jacks-lifts-dollies-stands Jacks, Lifts, Dollies, and Stands]
 +
*[http://www.hyjacks.com/H7.HTM Jack basics]
 +
*[[Hydraulic jacks]]
 +
 
 +
==Ladders and climbing==
 +
 
 +
==Power equipment safety==
 +
{{Warning|Do not tamper with safety devices. If the machine has a guard installed, do not remove it. The inconvenience of losing a hand or finger is far worse than having to spend a few extra minutes to complete the job. It is better to lose some skin than to lose a finger.}}
 +
 
 +
===Leave gloves off when working with rotating equipment===
 +
[[Image:cutoff_wheel_wound.jpg|thumbnail|right|350px|A stitched-up wound from a cutoff wheel. ''Do you have a photo of a garage/shop injury? Please [[Special:Upload | upload it to the wiki]].'']]
 +
Contrary to popular belief, it is best to leave the gloves off when working with items like bench grinders, drill presses, pumps or other rotating machinery. When gloves are worn, the risk of having your hand snagged by the rotating element increases as will the chance of losing a finger or hand. The glove gives the machine something to grab on to, and it will not let go of very easily. While a bare hand can still be drawn in, it is usually much easier to remove from the machine when this happens.
 +
 
 +
===Drill press safety===
 +
*Always clamp in your work piece. It could easily be ripped from your hand and spin around dangerously.
 +
*A [http://en.wikipedia.org/wiki/Dead_man%27s_switch dead man's switch] can make a drill press (or many other stationary power tools) considerably safer. If the work piece gets loose, all you need to do is lift up your foot, and the power to the tool is cut off.
 +
[[Image:drill_press_deadmans_switch.jpg|thumbnail|right|350px|A basic homemade deadman's switch for a drill press.]]
  
 
==Air compressors==
 
==Air compressors==
Line 222: Line 255:
 
*[http://www.cdc.gov/niosh/docs/2004-101/chklists/r1n28a~1.htm Air compressor tank self-inspection checklist]
 
*[http://www.cdc.gov/niosh/docs/2004-101/chklists/r1n28a~1.htm Air compressor tank self-inspection checklist]
  
== Skin protection ==
+
==Aluminum grinding dust fireball==
When handling hydrocarbon chemicals (oils, greases, solvents, paints, and thinners) use nitrile or latex gloves and/or skin protective barrier creams. Repeated and/or prolonged exposures can result in sensitization and chronic skin problems.
+
When aluminum grinding dust is mixed with steel or iron grinding dust, it can produce thermite, an explosive compound. Thoroughly clean aluminum dust from grinding machines before grinding iron or steel.
  
[[Category:Garage and shop]]
+
==Resources==
[[Category:Safety]]
+
*[http://bbs.homeshopmachinist.net/showthread.php?t=35818&page=9#post486609 HomeShopMachinist.net forum discussion]
 +
*[http://www.hanford.gov/rl/?page=542&parent=506 Department of Energy "Lessons Learned" report on aluminum/steel dust thermite explosion]
  
 
==References==
 
==References==
*http://www.hotrodders.com/forum/sulfuric-battery-acid-uses-136173.html
+
;Hotrodders forum threads
 +
*[http://www.hotrodders.com/forum/sulfuric-battery-acid-uses-136173.html Battery acid]
 +
*[http://www.hotrodders.com/forum/battery-wiring-safety-188165.html Battery and wiring safety]
 +
 
 +
;Hotrodders Knowledge Base
 +
*[http://www.hotrodders.com/kb/safety Safety]
 +
[[Category:Garage and shop]]
 +
 
 +
 
 +
[[Category:Safety]]

Latest revision as of 14:31, 26 November 2023

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