Building Chevy 4.3 liter V6 - 1994 with balance shaft

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(MACHINING AND PORTING)
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=== PISTONS - ZERO DECK ===  
 
=== PISTONS - ZERO DECK ===  
It turns out to be the major problem of this build and to solve it I'll have to do a complete test-assembly including camshaft and rockers with valves. JE Pistons states that 1.585 CD (compression distance/height) pistons are a "zero deck" application while this is not entirely true. As my block is 9.025" deck height and I do not intend to machine .050" off that block I will have to go with custom pistons at a 1.600" CD. As I'm getting really close to the head now and using just the gasket to form the squish distance of some 0.030" - 0.040" (0.85 - 0.95 mm) in order to get good results, I will assemble it with the heads and valves and at the same time determine clearances. The pistons will need valve pockets to accommodate the greater valve lift.
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It turns out to be the major problem of this build and to solve it I'll have to do a complete test-assembly including camshaft and rockers with valves. JE Pistons states that 1.585 CD (compression distance/height) pistons are a "zero deck" application. As my block is 9.025" deck height and I do not intend to machine .050" off that block. As I'm getting really close to the head now and using just the gasket to form the squish distance of some 0.030" - 0.040" (0.85 - 0.95 mm) in order to get good results, I will assemble it with the heads and valves and at the same time determine clearances. The pistons will need valve pockets to accommodate the greater valve lift.
  
Next will be a test assembly to figure the correct dimensions for valves, beehive springs, retainers (maybe titanium), locks and finally the pushrods once I have the geometry defined.
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Next will be a test assembly to figure the correct dimensions for valves, beehive springs, retainers (maybe titanium - decided against as the beehive retainers are already smaller in diameter and lighter.), locks and finally the pushrods once I have the geometry defined.
  
Let's continue the build.
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== TEST ASSEMBLY ==
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It took quite a while to get it together for a test assembly. Mid of March 2017 it was the opportunity to put the block together with the crank I wish to use, one of the new EAGLE H-Beam rods and an OEM piston in order to come up with the compression distance (compression height) of the piston we want to use to get zero deck clearance.
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The final result is a CD of 1.575" to reach zero deck. The pockets need not be very deep. Despite the higher lift of around 0.555" with a 1.6:1 ratio rocker arm with this lame camshaft it looks as not being a big issue. We'll see what comes from it once I have the new pistons where we end up.
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=== CAMSHAFT DEGREEING ===
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At the same time I had all the parts together I had the cam degreed. Turns out that the COMP CAMS grind is exactly on the advertised durations. The overlap is minimal, all in all a very mild cam which could work with the stock TBI without a new chip. Finally we'll see it on the dyno how it works out.
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The large COMPCAMS degree wheel was a perfect assistant. The only thing I have to change is insert two thin plastic washers between the nut and the wheel in order to tighten the nut without turning the wheel again. A small pointer was quickly fabricated with a 1/2" wide strip of stainless steel sheetmetal. Makes a nice pointer and I can put the heads on without touching the pointer.

Revision as of 06:36, 26 March 2017

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