Fastener tech
From Crankshaft Coalition Wiki
(→Cutting new threads: add link; minor clean up) |
(→Resources) |
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|[[File:Otc-7402 wOD chaser.jpg|thumb|350px|External thread chaser. Costly tool but worth it if there's no access to a wire wheel.]] | |[[File:Otc-7402 wOD chaser.jpg|thumb|350px|External thread chaser. Costly tool but worth it if there's no access to a wire wheel.]] | ||
|[[File:KRC-8221od cheap.jpg|thumb|235px|right|Less costly set of external thread cleaners]] | |[[File:KRC-8221od cheap.jpg|thumb|235px|right|Less costly set of external thread cleaners]] | ||
− | |[[File:Arp-911-0006chaser.jpg|thumb| | + | |[[File:Arp-911-0006chaser.jpg|thumb|255px|ARP thread chaser set. Look like taps, but these do not remove any metal like a tap would.]] |
|} | |} | ||
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*When threading a blind hole, the best way to clean out the chips is to use a ball inflater needle in a blow gun. You can make an adapter using a 1/8-NPT fitting (which is a close thread to a blow gun nozzle) to adapt the inflater to it. | *When threading a blind hole, the best way to clean out the chips is to use a ball inflater needle in a blow gun. You can make an adapter using a 1/8-NPT fitting (which is a close thread to a blow gun nozzle) to adapt the inflater to it. | ||
*To keep chips from falling into an engine when rethreading a spark plug hole, put axle/bearing grease on the tap. This will collect most if not all the metal chips from falling into the engine. | *To keep chips from falling into an engine when rethreading a spark plug hole, put axle/bearing grease on the tap. This will collect most if not all the metal chips from falling into the engine. | ||
+ | |||
+ | ===Tap drill size=== | ||
+ | <table border="0" cellpadding="0" cellspacing="0" width="640"><table border="0" cellpadding="3" cellspacing="1" width="100%"> | ||
+ | |||
+ | |||
+ | <tr align="center" bgcolor="ccccbb"> | ||
+ | <td colspan="5" valign="bottom"><b> </b></td> | ||
+ | <td colspan="4" valign="bottom"><b>Clearance Hole Drills</b></td> | ||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="cccc99"> | ||
+ | <td colspan="2" valign="bottom"><b>Size of Screw</b></td> | ||
+ | <td valign="bottom"><b> </b></td> | ||
+ | <td colspan="2" valign="bottom"><b>Tap Drill</b></td> | ||
+ | |||
+ | <td colspan="2" valign="bottom"><b>Close Fit</b></td> | ||
+ | <td colspan="2" valign="bottom"><b>Free Fit</b></td> | ||
+ | |||
+ | </tr><tr align="center" bgcolor="cccc66"> | ||
+ | <td valign="bottom"><b>No. or Dia.</b></td> | ||
+ | <td valign="bottom"><b>Decimal (inch)</b></td> | ||
+ | <td valign="bottom"><b>Threads Per Inch</b></td> | ||
+ | <td valign="bottom"><b>Drill Size</b></td> | ||
+ | <td valign="bottom"><b>Decimal (inch)</b></td> | ||
+ | <td valign="bottom"><b>Drill Size</b></td> | ||
+ | <td valign="bottom"><b>Decimal (inch)</b></td> | ||
+ | <td valign="bottom"><b>Drill Size</b></td> | ||
+ | <td valign="bottom"><b>Decimal (inch)</b></td> | ||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >#0</td> | ||
+ | <td >0.06</td> | ||
+ | <td >80</td> | ||
+ | <td >3/64</td> | ||
+ | <td >0.0469</td> | ||
+ | <td >52</td> | ||
+ | <td >0.0635</td> | ||
+ | <td >50</td> | ||
+ | <td >0.07</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >#1</td> | ||
+ | <td >0.073</td> | ||
+ | <td >64</td> | ||
+ | <td >53</td> | ||
+ | <td >0.0595</td> | ||
+ | <td >48</td> | ||
+ | <td >0.076</td> | ||
+ | <td >46</td> | ||
+ | <td >0.081</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >#1</td> | ||
+ | <td >0.073</td> | ||
+ | <td >72</td> | ||
+ | <td >53</td> | ||
+ | <td >0.0595</td> | ||
+ | <td >48</td> | ||
+ | <td >0.076</td> | ||
+ | <td >46</td> | ||
+ | <td >0.081</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >#2</td> | ||
+ | <td >0.086</td> | ||
+ | <td >56</td> | ||
+ | <td >50</td> | ||
+ | <td >0.07</td> | ||
+ | <td >43</td> | ||
+ | <td >0.089</td> | ||
+ | <td >41</td> | ||
+ | <td >0.096</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >#2</td> | ||
+ | <td >0.086</td> | ||
+ | <td >64</td> | ||
+ | <td >50</td> | ||
+ | <td >0.07</td> | ||
+ | <td >43</td> | ||
+ | <td >0.089</td> | ||
+ | <td >41</td> | ||
+ | <td >0.096</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >#3</td> | ||
+ | <td >0.099</td> | ||
+ | <td >48</td> | ||
+ | <td >47</td> | ||
+ | <td >0.0785</td> | ||
+ | <td >37</td> | ||
+ | <td >0.104</td> | ||
+ | <td >35</td> | ||
+ | <td >0.11</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >#3</td> | ||
+ | <td >0.099</td> | ||
+ | <td >56</td> | ||
+ | <td >45</td> | ||
+ | <td >0.082</td> | ||
+ | <td >37</td> | ||
+ | <td >0.104</td> | ||
+ | <td >35</td> | ||
+ | <td >0.11</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >#4</td> | ||
+ | <td >0.112</td> | ||
+ | <td >36</td> | ||
+ | <td >44</td> | ||
+ | <td >0.086</td> | ||
+ | <td >32</td> | ||
+ | <td >0.116</td> | ||
+ | <td >30</td> | ||
+ | <td >0.1285</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >#4</td> | ||
+ | <td >0.112</td> | ||
+ | <td >40</td> | ||
+ | <td >43</td> | ||
+ | <td >0.089</td> | ||
+ | <td >32</td> | ||
+ | <td >0.116</td> | ||
+ | <td >30</td> | ||
+ | <td >0.1285</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >#4</td> | ||
+ | <td >0.112</td> | ||
+ | <td >48</td> | ||
+ | <td >42</td> | ||
+ | <td >0.0935</td> | ||
+ | <td >32</td> | ||
+ | <td >0.116</td> | ||
+ | <td >30</td> | ||
+ | <td >0.1285</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >#5</td> | ||
+ | <td >0.125</td> | ||
+ | <td >40</td> | ||
+ | <td >38</td> | ||
+ | <td >0.1015</td> | ||
+ | <td >30</td> | ||
+ | <td >0.1285</td> | ||
+ | <td >29</td> | ||
+ | <td >0.136</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >#5</td> | ||
+ | <td >0.125</td> | ||
+ | <td >44</td> | ||
+ | <td >37</td> | ||
+ | <td >0.104</td> | ||
+ | <td >30</td> | ||
+ | <td >0.1285</td> | ||
+ | <td >29</td> | ||
+ | <td >0.136</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >#6</td> | ||
+ | <td >0.138</td> | ||
+ | <td >32</td> | ||
+ | <td >36</td> | ||
+ | <td >0.1065</td> | ||
+ | <td >27</td> | ||
+ | <td >0.144</td> | ||
+ | <td >25</td> | ||
+ | <td >0.1495</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >#6</td> | ||
+ | <td >0.138</td> | ||
+ | <td >40</td> | ||
+ | <td >33</td> | ||
+ | <td >0.113</td> | ||
+ | <td >27</td> | ||
+ | <td >0.144</td> | ||
+ | <td >25</td> | ||
+ | <td >0.1495</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >#8</td> | ||
+ | <td >0.164</td> | ||
+ | <td >32</td> | ||
+ | <td >29</td> | ||
+ | <td >0.136</td> | ||
+ | <td >18</td> | ||
+ | <td >0.1695</td> | ||
+ | <td >16</td> | ||
+ | <td >0.177</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >#8</td> | ||
+ | <td >0.164</td> | ||
+ | <td >36</td> | ||
+ | <td >29</td> | ||
+ | <td >0.136</td> | ||
+ | <td >18</td> | ||
+ | <td >0.1695</td> | ||
+ | <td >16</td> | ||
+ | <td >0.177</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >#10</td> | ||
+ | <td >0.19</td> | ||
+ | <td >24</td> | ||
+ | <td >25</td> | ||
+ | <td >0.1495</td> | ||
+ | <td >9</td> | ||
+ | <td >0.196</td> | ||
+ | <td >7</td> | ||
+ | <td >0.201</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >#10</td> | ||
+ | <td >0.19</td> | ||
+ | <td >32</td> | ||
+ | <td >21</td> | ||
+ | <td >0.159</td> | ||
+ | <td >9</td> | ||
+ | <td >0.196</td> | ||
+ | <td >7</td> | ||
+ | <td >0.201</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >#12</td> | ||
+ | <td >0.216</td> | ||
+ | <td >24</td> | ||
+ | <td >16</td> | ||
+ | <td >0.177</td> | ||
+ | <td >2</td> | ||
+ | <td >0.221</td> | ||
+ | <td >I</td> | ||
+ | <td >0.228</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >#12</td> | ||
+ | <td >0.216</td> | ||
+ | <td >28</td> | ||
+ | <td >14</td> | ||
+ | <td >0.182</td> | ||
+ | <td >2</td> | ||
+ | <td >0.221</td> | ||
+ | <td >I</td> | ||
+ | <td >0.228</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >#14</td> | ||
+ | <td >0.242</td> | ||
+ | <td >20</td> | ||
+ | <td >10</td> | ||
+ | <td >0.1935</td> | ||
+ | <td >D</td> | ||
+ | <td >0.246</td> | ||
+ | <td >F</td> | ||
+ | <td >0.257</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >#14</td> | ||
+ | <td >0.242</td> | ||
+ | <td >24</td> | ||
+ | <td >7</td> | ||
+ | <td >0.201</td> | ||
+ | <td >D</td> | ||
+ | <td >0.246</td> | ||
+ | <td >F</td> | ||
+ | <td >0.257</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >1/4</td> | ||
+ | <td >0.25</td> | ||
+ | <td >20</td> | ||
+ | <td >7</td> | ||
+ | <td >0.201</td> | ||
+ | <td >F</td> | ||
+ | <td >0.257</td> | ||
+ | <td >H</td> | ||
+ | <td >0.266</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >1/4</td> | ||
+ | <td >0.25</td> | ||
+ | <td >28</td> | ||
+ | <td >3</td> | ||
+ | <td >0.213</td> | ||
+ | <td >F</td> | ||
+ | <td >0.257</td> | ||
+ | <td >H</td> | ||
+ | <td >0.266</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >5/16</td> | ||
+ | <td >0.3125</td> | ||
+ | <td >18</td> | ||
+ | <td >F</td> | ||
+ | <td >0.257</td> | ||
+ | <td >P</td> | ||
+ | <td >0.323</td> | ||
+ | <td >Q</td> | ||
+ | <td >0.332</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >5/16</td> | ||
+ | <td >0.3125</td> | ||
+ | <td >24</td> | ||
+ | <td >I</td> | ||
+ | <td >0.272</td> | ||
+ | <td >P</td> | ||
+ | <td >0.323</td> | ||
+ | <td >Q</td> | ||
+ | <td >0.332</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >3/8</td> | ||
+ | <td >0.375</td> | ||
+ | <td >16</td> | ||
+ | <td >5/16</td> | ||
+ | <td >0.3125</td> | ||
+ | <td >W</td> | ||
+ | <td >0.386</td> | ||
+ | <td >X</td> | ||
+ | <td >0.397</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >3/8</td> | ||
+ | <td >0.375</td> | ||
+ | <td >24</td> | ||
+ | <td >Q</td> | ||
+ | <td >0.332</td> | ||
+ | <td >W</td> | ||
+ | <td >0.386</td> | ||
+ | <td >X</td> | ||
+ | <td >0.397</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >7/16</td> | ||
+ | <td >0.4375</td> | ||
+ | <td >14</td> | ||
+ | <td >U</td> | ||
+ | <td >0.368</td> | ||
+ | <td >29/64</td> | ||
+ | <td >0.4531</td> | ||
+ | <td >15/32</td> | ||
+ | <td >0.4687</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >7/16</td> | ||
+ | <td >0.4375</td> | ||
+ | <td >20</td> | ||
+ | <td >25/64</td> | ||
+ | <td >0.3906</td> | ||
+ | <td >29/64</td> | ||
+ | <td >0.4531</td> | ||
+ | <td >15/32</td> | ||
+ | <td >0.4687</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeee0"> | ||
+ | <td >1/2</td> | ||
+ | <td >0.5</td> | ||
+ | <td >13</td> | ||
+ | <td >27/64</td> | ||
+ | <td >0.4219</td> | ||
+ | <td >33/64</td> | ||
+ | <td >0.5156</td> | ||
+ | <td >17/32</td> | ||
+ | <td >0.5312</td> | ||
+ | |||
+ | </tr> | ||
+ | |||
+ | <tr align="center" bgcolor="eeeeee"> | ||
+ | <td >1/2</td> | ||
+ | <td >0.5</td> | ||
+ | <td >20</td> | ||
+ | <td >29/64</td> | ||
+ | <td >0.4531</td> | ||
+ | <td >33/64</td> | ||
+ | <td >0.5156</td> | ||
+ | <td >17/32</td> | ||
+ | <td >0.5312</td> | ||
+ | </tr> </table> | ||
+ | |||
+ | |||
+ | To determine the ideal drill size for approximately 75% thread on inch-sized (imperial) special pitch taps, use the following formula: | ||
+ | |||
+ | '''Drill size''' = (Major Diameter of the tap) minus (.975 divided by the number of Threads Per Inch) | ||
+ | |||
+ | For example, to find the ideal drill size needed for a 1/4-32 tap: | ||
+ | |||
+ | Drill size = (1/4") - (.975 / 32 tpi) | ||
+ | Drill size = 0.250" - (.975 / 32) | ||
+ | Drill size = 0.250" - 0.0305" | ||
+ | Drill size = 0.2195" | ||
+ | |||
+ | Using a decimal chart to find the closest available drill sizes to our calculated ideal drill size of 0.2195", we'd select either a 7/32" or #2 drill size. | ||
+ | |||
+ | To determine the proper drill size for a '''metric''' tap, subtract the tap pitch from the tap diameter. For example: a 42mm x 1.5 tap uses a 40.5mm drill (42 minus 1.5 = 40.5). | ||
==Torquing fasteners== | ==Torquing fasteners== | ||
Line 2,040: | Line 2,500: | ||
<br> | <br> | ||
− | |||
[[Category:Fasteners]] | [[Category:Fasteners]] | ||
[[Category:Engine]] | [[Category:Engine]] | ||
[[Category:General hotrodding]] | [[Category:General hotrodding]] | ||
[[Category:Garage and shop]] | [[Category:Garage and shop]] |