Estimating timing chain wear

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==Checking for "jumped timing"==
 
==Checking for "jumped timing"==
 
To check for jumped timing:
 
To check for jumped timing:
If the distributor was moved, put it back to where it was when the engine was running correctly.  
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*If the distributor was moved, put it back to where it was when the engine was running correctly.  
Take the plugs out so the engine is easy to turn over by using a socket on the damper bolt.
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*Take the plugs out so the engine is easy to turn over by using a socket on the damper bolt.
Bring the line on the damper to TDC on the timing tab.
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*Bring the line on the damper to TDC on the timing tab.
Remove the distributor cap and note where the rotor is pointing- on a V8 it should be close to either #1 or #6. If it isn't, the timing has jumped, providing the timing marks are correct.
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*Remove the distributor cap and note where the rotor is pointing- on a V8 it should be close to either #1 or #6. If it isn't, the timing has jumped, providing the timing marks are correct.
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In cases where the timing has been disturbed or the engine has not run yet and it's suspected the cam phasing to be wrong, the cam can be degreed using the "intake centerline method" (linked instructions from Comp Cams). This will show if there's any error in the way the cam was ground, or a problem with the timing set:
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===Camshaft degreeing instructions===
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The reason for degreeing a camshaft is to check that it is phased correctly to the crank. Some things that may cause the cam to be out of phase are:
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* Cam or crank gear marked incorrectly
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* Incorrectly machined keyways.
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* Misaligned cam gear dowel pin/bolt holes.
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* Improper machining of camshaft.
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* Accumulation of machining tolerances
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====Equipment needed:====
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* Degree wheel, or at least a [http://www.crankshaftcoalition.com/wiki/How_to_make_a_timing_tape '''timing tape'''] on the damper
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* A stiff wire pointer attached to the block. A coat hangar or welding/brazing rod will work.
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* Dial indicator with enough range to measure full cam lift
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* Magnetic or attachable base to affix the dial indicator
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* [http://www.crankshaftcoalition.com/wiki/Determining_top_dead_center Top Dead Center] (TDC) stop.
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* Solid lifter to fit the engine, or a hydraulic lifter made solid by stacking washers in it or filling with grease.
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====Intake centerline method====
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This method of cam degreeing is not he only way to degree a cam, nor is it considered to be the most accurate. But in this case and for this application it is plenty accurate enough and is quicker, too.
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All that is required is finding TDC, then turning the crank in the normal direction of rotation until reaching the point where #1 intake valve is at its maximum lift.
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[[Media:Degreeing instructions.pdf|'''Degreeing instructions here''']], about 2/3 down the page.
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==Timing set types==
 
==Timing set types==
 
===Gear drive===
 
===Gear drive===
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===Chain drive===
 
===Chain drive===
Unless a belt drive is used, or (like in the case of some reverse drive and inline engines) a gear drive is standard equipment, the best choice for the majority of engines/applications is to use a true roller chain and gears. The chain doesn't transmit the harmonics like a gear drive, and has been found to give good service at a reasonable cost.
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Unless a belt drive is used, or (like in the case of some reverse drive and inline engines) a gear drive is standard equipment, the best choice for the majority of engines/applications is to use a true roller chain and gears. A chain doesn't transmit the harmonics from the crankshaft into the valve train like a gear drive, and has been found to give good service at a reasonable cost.
  
 
===Belt drive===
 
===Belt drive===
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{|
 
{|
 
|[[File:Cam bushings.jpg|thumb|center|280px|Cam gear bushing selection]]
 
|[[File:Cam bushings.jpg|thumb|center|280px|Cam gear bushing selection]]
|[[File:Offset crank keys.jpg|thumb|center|250px|Crank gear offset key selection]]
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|[[File:Cam bush captured.jpg|thumb|center|250px|Bushing ready for installation]]
 
|}
 
|}
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{|
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|[[File:Offset crank keys.jpg|thumb|center|280px|Crank gear offset key selection]]
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|[[File:3 key crank timing gear.jpg|thumb|center|250px|Crank gear with multiple keyways]]
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|}
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In the majority of cases, installing the cam "straight up" (without any advance/retard added by the installer) is the correct way to install the cam and timing set. Many cam makers have already advanced (in most cases) the cam timing when the cam was made, to suit the application. Unless the builder has access to an engine dynamometer or has advanced knowledge of the dynamics involved, advancing/retarding a cam is nothing but a shot in the dark as to whether it will result in any benefits at all. And there's the chance the engine output could be adversely affected by indiscriminately changing the phasing of the cam.
 
In the majority of cases, installing the cam "straight up" (without any advance/retard added by the installer) is the correct way to install the cam and timing set. Many cam makers have already advanced (in most cases) the cam timing when the cam was made, to suit the application. Unless the builder has access to an engine dynamometer or has advanced knowledge of the dynamics involved, advancing/retarding a cam is nothing but a shot in the dark as to whether it will result in any benefits at all. And there's the chance the engine output could be adversely affected by indiscriminately changing the phasing of the cam.
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==Effects of changing cam timing==
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When advancing/retarding the cam, be sure to check valve to piston clearance. Each degree of change effects valve clearance approximately 0.010". Example: If you advance the camshaft 4 degrees, you will '''lose''' about 0.040" clearance between the intake valve and piston, and you will ''gain'' about 0.040" clearance between the exhaust valve and piston. It will be the opposite if the camshaft is retarded.
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===Advance timing===
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*Open Intake Valve Sooner
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*Builds more low-end torque
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*Decreases piston to intake valve clearance
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*Increases piston to exhaust valve clearance
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===Retard timing===
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*Keeps intake valve open later
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*Builds more upper RPM power
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*Increases piston to intake valve clearance
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*Decreases piston to exhaust valve clearance
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====Ford retarded timing sets====
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;According to [[Media:Crane roller cam instruct.pdf|Crane (page 3)]]<nowiki>:</nowiki>
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<blockquote>
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'''Note:''' Many 1972 and later Ford-Mercury V-8 engines are originally equipped with a retarded crankshaft sprocket. This may cause idling and performance problems when installing aftermarket camshafts. Eliminate this problem by installing a pre-1972 crankshaft sprocket, (the non-retarded sprocket will have the alignment dot and keyway slot directly in line with each other), or by degreeing in your camshaft, or with appropriate Crane timing chain and gear set.
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</blockquote>
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An aftermarket performance timing set is a good choice (Cloyes, etc.). Regardless of the timing set that's used, it is always best to degree the cam. That way you will know ''for sure'' where the cam is in relation to TDC. Degreeing the can will also show if the cam or timing set was made wrong, and will give the opportunity to correct for any errors/tolerance creep that can make the cam slightly out of phase.
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*On a non-adjustable timing set having just one keyway, if it's a '''straight up''' timing set (no cam retard built into the timing set) the dot on the crank gear will be in alignment with the keyway.
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*A set having the dot offset to the right of the keyway (as seen if you were standing in front of the vehicle looking over the radiator at the engine) will give '''advanced''' timing.
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*A set having the dot offset to the left of the keyway (as seen if you were standing in front of the vehicle looking over the radiator at the engine) will give '''retarded''' timing. See the drawing below, left for an example of a retarded timing gear.
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On a timing set having various keyways for advancing or retarding the cam timing, use the keyway that has the dot or pip mark directly above the keyway, not offset to either side if you want the timing to be straight up (having no advance or retard), like the 1972-back and 1987-newer timing sets.
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{|
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|[[File:Retarded ford cam1.jpg]]
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|[[File:Straight up fprd cam1.jpg|thumb|300px|Example of Ford timing set adjusted to the "straight up" position]]
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|}
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==Effects of changing lobe separation angle==
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The lobe separation angle (LSA) is ground into the cam at the time of manufacture and cannot be changed by the installer.
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===Wider (larger number) LSA===
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*Generally >/= 112 degrees
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*Raises torque to higher RPM
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*Reduces maximum torque
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*Broadens power band
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*Reduces maximum cylinder pressure
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*Decrease chance of engine knock
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*Decrease cranking compression
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*Decrease effective compression
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*Idle vacuum is increased
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*Idle Quality improves
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*Overlap decreases
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*Natural EGR effect is reduced
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*Increases piston-to-valve clearance
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===Tighter (smaller number) LSA===
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*Generally </= 110 degrees
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*Moves torque to lower RPM
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*Increases maximum torque
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*Narrow power band
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*Builds higher cylinder pressure
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*Increase chance of engine knock
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*Increase cranking compression
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*Increase effective compression
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*Idle vacuum is reduced
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*Idle quality suffers
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*Overlap increases
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*Natural EGR effect increases
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*Decreases piston-to-valve clearance
  
 
==Resources==
 
==Resources==
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*[[Determining top dead center]]
 
*[[Determining top dead center]]
 
*[[How to make a timing tape]]   
 
*[[How to make a timing tape]]   
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[[Category:Engine]]
 
[[Category:Engine]]
 
[[Category:Adjust valves]]
 
[[Category:Adjust valves]]
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[[Category:Camshaft]]

Latest revision as of 18:14, 8 December 2023

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