Window removal and installation

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m (Tips and tricks)
m (Installing the new window)
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* A rag
 
* A rag
 
* Water
 
* Water
check the flange for ripples and burrs. Use a hammer and dolly to smooth the flange. Spot weld flash can cut your new rubber, use a file or small grinder to remove them but don't leave sharp edges.  
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#Check the flange for ripples and burrs. Use a hammer and dolly to smooth the flange. Spot weld flash can cut your new rubber, use a file or small grinder to remove them. Don't leave sharp edges.  
 
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# If the rubber seal has an insert strip, install it first.
 
# If the rubber seal has an insert strip, install it first.
 
# Fit the seal around the windshield.
 
# Fit the seal around the windshield.
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# Wipe off lubricant with a dry rag, wash off the remainder with a wet rag.
 
# Wipe off lubricant with a dry rag, wash off the remainder with a wet rag.
  
*Do not store lubricant in your tool box. Your friends will not believe you when you explain what it's for.
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Sometimes when pulling the rope the rubber does not pull inside the flange. The factory tool to pull the missed spot inside was made from a straight blade screwdriver. The flat portion was cut off then 1/4 inch ball was turned on the end. A 2 inch long taper was turned from the neck at the ball back towards the handle, then it was polished with fine sandpaper. The end was then heated and bent with about a 1 inch L leg. Use lube or a soap solution and work the ball end under the rubber and pull it out without tearing it.
 
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Sometimes when pulling the rope the rubber does not pull inside the flange. The factory tool to pull the missed spot inside was made fron a std screwdriver. The flat portion was cut off then 1/4 inch ball was turned on the end. A 2 inch long taper was turned from the neck at the ball back towards the handle, then it was polished with fine sandpaper. The end was then heated and bent with about a 1 inch L leg. Use lube or a soap solution and work the ball end under the rubber and pull it out without tearing it.
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== Installing flush mounted glass ==
 
== Installing flush mounted glass ==

Revision as of 05:51, 16 October 2013

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