Camshaft install tips and tricks

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[[File:Combo worn cam lifter.jpg|thumb|450px|'''This''' is what has to be avoided!]]
 
==Disclaimer==
 
==Disclaimer==
Use this list as a guideline so that you remember to check all these things when installing a new flat tappet camshaft. This list is not gospel, and if the manufacturer of the camshaft you're using recommends procedures that differ from what is shown here, use the manufacturer's recommendations instead.
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{{!}}Use this list as a guideline so that you remember to check all these things when installing a new flat tappet camshaft. This list is not gospel, and if the manufacturer of the camshaft you're using recommends procedures that differ from what is shown here, use the manufacturer's recommendations instead.
  
 
==Mistakes that may "frag" a flat-tappet camshaft and lifters==
 
==Mistakes that may "frag" a flat-tappet camshaft and lifters==
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Do not use any abrasive materials such as Scotch-Brite pads or sandpaper of any kind to accomplish these solvent and soap cleaning operations. Use only soft, clean rags. The camshaft is cleaned so that rust-preventative oils and greases can be completely removed. If left on the camshaft, such substances might hinder the penetration of an extreme pressure lubricant such as molybdenum disulphide.
 
Do not use any abrasive materials such as Scotch-Brite pads or sandpaper of any kind to accomplish these solvent and soap cleaning operations. Use only soft, clean rags. The camshaft is cleaned so that rust-preventative oils and greases can be completely removed. If left on the camshaft, such substances might hinder the penetration of an extreme pressure lubricant such as molybdenum disulphide.
  
===Installation and Pre-lube===
 
'''3.  Actual installation of the camshaft into the block.'''
 
  
On a complete engine assembly, it is often helpful to install the camshaft BEFORE the crankshaft; in many cases the cam would be the first major part to be installed by the assembler after "final cleaning" of the block. (The cam bearings and block plugs are likely to be installed by the machine shop.) If this is the case, it is very helpful to--if possible--set the block on the floor bellhousing-side DOWN, so the block is vertical.  The camshaft then can be lowered into the block straight down, and there's minimal effort needed to assure that the cam lobes and cam journals DO NOT nick the bearings. If the cam MUST be installed horizontally, it is almost mandatory to use a "handle" on the front of the cam, and to take particular care that the cam doesn't bang into, or scrape across the bearings.  Whether vertical or horizontal, if the crankshaft isn't in the way, it's easy to guide the cam through the bearings with one hand while supporting the front end of the cam with the other.
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'''3Failure to properly massage an extreme pressure lubricant such as molybdenum disulphide into the pores of the metal on all lobes and lifter faces.'''
  
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Molybdenum disulphide will actually bond with the metal and give maximum protection to the lifter crown/lobe. Use the 'moly' lube on the distributor gear, cam lobes and the lifter foot that contacts the lobe only- '''not''' the bearing journals, and '''not''' the sides of the lifters.  Engine oil can be used on the lifter bores and lifter sides, and the pushrod cups of the lifters.
  
'''4. Failure to properly massage an extreme pressure lubricant such as molybdenum disulphide into the pores of the metal on all lobes and lifter faces.'''
 
  
Molybdenum disulphide will actually bond with the metal and give maximum protection to the lifter crown/lobe. Use the 'moly' lube on the distributor gear, cam lobes and the lifter foot that contacts the lobe only- '''not''' the bearing journals, and '''not''' the sides of the lifters.  Engine oil or ATF can be used on the lifter bores or lifter sides, and the pushrod cups.
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[[File:Zddplus.jpg|thumb|150px|ZDDPlus motor oil additive]]
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'''4. Failure to use an extreme pressure lubricant additive in the engine oil for camshaft break-in.'''
  
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There are many different products for facilitating valid cam break-in. Each cam manufacturer has their own specific product to facilitate valid cam break-in. The aftermarket has also come to our rescue with many different formulations of break in oil and oil additives containing zinc dialkyldithiophosphates (ZDDP).
  
'''5.  Failure to verify "lifter spin" on flat-tappet lifters.'''
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Most ZDDP additives recommend a specific quantity in the oil for break-in, and then half that amount for each subsequent oil change. Yes, it is possible to get too much ZDDP in the oil and generate spalling of the cam lobes. So do your research. And when in doubt, read the directions!
With the camshaft and lifters installed, but before the timing chain is attached or the pushrods are installed, mark each lifter and lifter bore with a "Sharpie" or other marker.  A simple stripe on the lifter bore aligned with a dot on the visible part of the top of the lifter is fine. Rotate the camshaft several revolutions, and assure that the lifters spin in the bores, as noted by the increasing misalignment of the dot on the lifter relative to the stripe on the lifter bore. The lifters may not all spin the same amount--some will spin more than others--but they must all show some rotational movement as the cam spins. The only exception to this that I'm aware of is Buick "Nailhead" V-8s, which (at least in OEM form) have no crown on the lifter foot, no taper on the cam lobe, and no offset between lifter bore and cam lobe.  The Nailhead lifters are NOT intended to spin.
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;ZDDP resources
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*[http://www.zddplus.com/ ZDDPlus.com] (includes various tech briefs)
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*[http://www.sfrcorp.com/product/sfr-100-petroleum-oil-fortifier/ SFR 100 Oil Fortifier]
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*[http://www.zddplus.com/ZDDPlus%20MSDS.pdf ZDDPlus MSDS]
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*[http://www.zddpforum.com/forum/ ZDDP forum]
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<br style="clear:both"/>
  
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It is a very good idea to change the oil and filter after the initial cam break in period. Use another dose of ZDDP. This oil and filter can remain for the next 500 miles. After that, change the oil and filter again. Add ZDDP unless the motor oil that's being used contains sufficient quantities for a flat tappet engine.
  
'''6. Failure to use an extreme pressure lubricant additive in the engine oil for camshaft break-in.'''
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Resume a normal maintenance routine after the first 500 miles.
  
There are many different products for facilitating valid cam break-in.Each cam grinder has his own specific product to facilitate valid cam break-in. The aftermarket has also come to our rescue with many different formulations of Zinc dialkyldithiophosphates (ZDDP).
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===Installation===
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'''5. Actual installation of the camshaft into the block.'''
  
Most ZDDP additives recommend a specific quantity in the oil for break-in, and then half that amount for each subsequent oil change. Yes, it is possible to get too much ZDDP in the oil and generate spalling of the cam lobes. So, do your research, or use roller lifters where this stuff is not required.
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On a complete engine assembly, it is often helpful to install the camshaft BEFORE the crankshaft; in many cases the cam would be the first major part to be installed by the assembler after "final cleaning" of the block (the cam bearings and block plugs are likely to be installed by the machine shop). If this is the case, it is helpful to (if possible) set the block on the floor bellhousing-side DOWN, so the block is vertical.  The camshaft can then be lowered into the block straight down, so there's minimal effort needed to assure that the cam lobes and cam journals DO NOT nick the bearings. If the cam MUST be installed horizontally, it is mandatory to use a "handle" of some sort on the front of the cam, and to take particular care that the cam doesn't bang into, or scrape across the bearings.  Whether vertical or horizontal, if the crankshaft isn't in the way, it's easy to guide the cam through the bearings with one hand while supporting the front end of the cam with the other.
  
====ZDDP resources====
 
*[http://www.zddplus.com/ ZDDPlus.com] (includes various tech briefs)
 
*[http://www.sfrcorp.com/product/sfr-100-petroleum-oil-fortifier/ SFR 100 Oil Fortifier]
 
*[http://www.zddplus.com/ZDDPlus%20MSDS.pdf ZDDPlus MSDS]
 
*[http://www.zddpforum.com/forum/ ZDDP forum]
 
  
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'''6. Failure to verify "lifter spin" on flat-tappet lifters.'''
  
====Valve springs====
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With the camshaft and lifters installed, but before the timing chain is attached or the pushrods are installed, mark each lifter and lifter bore with a "Sharpie" or other marker.  A simple stripe on the lifter bore aligned with a dot on the visible part of the top of the lifter is fine.  Rotate the camshaft several revolutions, and assure that the lifters spin in the bores, as noted by the increasing misalignment of the dot on the lifter relative to the stripe on the lifter bore.  The lifters may not all spin the same amount; some will spin more than others, but they '''all''' must show some rotational movement as the cam spins.  The only exception to this that I'm aware of is Buick "Nailhead" V-8s, which (at least in OEM form) have no crown on the lifter foot, no taper on the cam lobe, and no offset between lifter bore and cam lobe.  The Nailhead lifters are NOT intended to spin.
'''7. Failure to use the proper valve springs for cam break-in.'''
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You can't use the 300 lb over-the-nose springs that you'll eventually use in the motor, and expect the cam to live at break-in. Assemble the heads with stock or weak single springs (if those springs will accept the amount of valve lift and the retainers will clear the valve seals/valve guides) to break in the cam, then use one of the many tools available to change the springs with the heads on the motor. Those without shop air to hold the valves up through this operation can feed some clothesline cord through the spark plug hole and then bring the piston up to smash the rope and hold the valves up. Alternately, assemble the heads with the springs you will run and use reduced-ratio break-in rockers, then change out the rockers after break-in. Although expensive, these are available from [http://crower.com/ Crower] in different ratios for different motors. A popular ratio for a small block Chevy would be a 1.3:1 rocker. In other words, let's say the lift at the cam is 0.350" and the theoretical lift at the valve with 1.5:1 rockers is 0.525". Using the 1.3:1 rockers would result in lift at the valve of only 0.455", thus reducing stress at the camshaft/lifter interface during the crucial break-in period. Of course, you would have to elongate the pushrod holes to accommodate the longer pushrod cup to pivot dimension and maybe alter the slots in your guide plates as well.  
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===Valve springs===
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'''7. Failure to use acceptable valve spring pressure for cam break-in.'''
  
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You can't use 350 lb. over-the-nose springs and expect the cam to live through break-in. Assemble the heads with stock or weak single springs (only if those springs will accept the amount of valve lift and the retainers will clear the valve seals/valve guides) to break in the cam, then use one of the many tools available to change the springs with the heads on the motor. Those without a compressor to hold the valves up for this operation can feed some clothesline cord through the spark plug hole and then bring the piston up to smash the rope and hold the valves up.
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Alternatively, assemble the heads with the springs you will run and use reduced-ratio break-in rockers, then change out the rockers after break-in. Although expensive, these are available from [http://crower.com/ Crower] in various ratios for different motors. A popular ratio for a small block Chevy would be a 1.3:1 rocker. In other words, let's say the lift at the cam is 0.350" and the theoretical lift at the valve with 1.5:1 rockers is 0.525". Using the 1.3:1 rockers would result in lift at the valve of only 0.455", thus reducing stress at the camshaft/lifter interface during the crucial break in period. Of course, you may have to elongate the pushrod holes to accommodate the longer rocker arm pushrod cup-to-pivot dimension, and/or alter the slots in your guide plates. Be aware that reduced ratio rocker arms will ''by themselves'' do nothing to lessen the '''seat''' pressure. Things that will change the seat pressure are a different installed height, or a different spring rate. Also be sure to do the math to be sure the reduced ratio rocker arms will reduce the open spring pressure to acceptable levels for break in; don't assume ''anything''.
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===Checking clearances===
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'''Note:''' More info on checking clearances at '''[[Valve train points to check]]'''.
  
 
'''8. Failure to check for valve spring coil bind at max lift.'''
 
'''8. Failure to check for valve spring coil bind at max lift.'''
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'''9. Failure to check for retainer to valve guide/seal clearance.'''
 
'''9. Failure to check for retainer to valve guide/seal clearance.'''
  
1/16"-1/8" clearance at full valve lift is considered sufficient. This is the limiting lift factor with the stock L31 Vortec heads. Most uninformed people will say they can run a 0.500" lift cam with them stock. That leaves ZERO clearance between the retainer and the seal. Not good. GM says the limit is about 0.420" with the stock pieces. GM engineers say 0.420" lift allows 0.030" retainer-to-seal clearance.
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1/16"-1/8" (0.0625"- 0.125") clearance at full valve lift is considered sufficient. The valve spring retainer to valve stem seal clearance at maximum lift is the limiting factor with stock L31 Vortec heads. Due to casting and manufacturing tolerances/differences, the retainer to seal clearance has to be checked on each head to determine what the maximum lift is for that head. Reports indicate that 0.450" valve lift is usually no problem, and as much as 0.480" lift has ''reportedly'' been used with nothing more than a different valve stem seal being used. GM says the limit is about 0.420" using all stock parts; this is supposed to allow for 0.030" retainer-to-seal clearance. More on the L31 Vortec heads '''[http://www.crankshaftcoalition.com/wiki/Vortec_L31_cylinder_head here]'''.
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===Checking clearances===
 
 
'''10. Failure to check for binding at the rocker/stud interface with stamped steel rockers.'''
 
'''10. Failure to check for binding at the rocker/stud interface with stamped steel rockers.'''
  
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0.080" on the intake and 0.100" on the exhaust is considered by many to be the minimum clearance acceptable. You will probably find the closest near-miss at the exhaust valve on overlap, when the piston is chasing the exhaust valve back onto its seat.
 
0.080" on the intake and 0.100" on the exhaust is considered by many to be the minimum clearance acceptable. You will probably find the closest near-miss at the exhaust valve on overlap, when the piston is chasing the exhaust valve back onto its seat.
  
===Engine RPM for break in===
 
'''10. Failure to run the motor at high rpm (2500 or higher, alternating 500/1000 rpm up and/or down to allow the crank to throw oil in different places at different revs) for a minimum of 20 minutes.
 
  
No idling! The motor should not be run at less than 2500 rpm for a minimum of 20 minutes. If a problem develops, shut the motor down and fix it, then resume break-in. The main source of camshaft lubrication is oil thrown off of the crankshaft at speed, drain back from the oil rings and oil vapors circulating in the crankcase. At idle, the crank isn't spinning fast enough to provide sufficient oil splash to the camshaft/lifters for proper break-in protection.
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'''12. Failure to clearance lifters in their bores.'''
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[[File:Grooved bores.jpg|thumb|550px|Grooved lifter bores]]
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Lifter clearance should be 0.0012" to 0.002", with 0.0015" (one and one half thousandths) considered close to ideal. Too loose can be as bad as too tight. One way to provide a flat tappet cam and lifters with additional lubrication is to groove the lifter bores. One tool for doing this operation is the Comp Cams p/n 5003 [http://www.summitracing.com/parts/CCA-5003/ lifter bore grooving tool] sold by Summit. Solid lifter flat tappet lifters are available with a small machined hole in the lifter foot that feeds pressurized oil to the interface between the cam and lifter. But having that hole is no guarantee (see photo below)...
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<br style="clear:both"/>
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{|
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|[[File:Bad cam and lifter edm.jpg|thumb|left|center|500px|Bad cam and EDM hole-equipped lifter]]
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|[[File:Grooving tool.jpg|thumb|500px|center|Lifter bore grooving tool set]]
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|}
  
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===Engine RPM for break in===
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'''13. Failure to run the motor at 2500 rpm or higher (alternating 500/1000 rpm up and down) to allow the crank and rod big ends to throw oil onto the cam, for a minimum of 20 minutes.'''
  
'''11. Failure to clearance lifters in their bores so that they spin freely.'''
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{{Warning}} No idling! The motor should not be run at less than 2500 rpm for a minimum of 20 minutes. If a problem develops, shut the motor down and fix it, then resume break-in. The main sources of camshaft lubrication is oil thrown off of the rods and crankshaft, drain back from the oil rings and oil blowing around inside the crankcase (this is known as "windage"). At idle, the crank isn't spinning fast enough to provide sufficient oil splash to the camshaft/lifters for proper break in protection.
 
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Lifter clearance should be 0.0012" to 0.002", with 0.0015" (one and one half thousandths) considered close to ideal. Too loose is as bad as too tight. One way to provide a flat tappet cam and lifters with additional lubrication is to groove the lifter bores. One tool for doing this operation is the [http://www.summitracing.com/parts/CCA-5003/ Comp Cams p/n 5003] lifter bore grooving tool sold by Summit. Solid lifter flat tappet lifters are available with a small machined hole in the lifter foot that feeds pressurized oil to the interface between the cam and lifter.
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'''12. Failure to initially adjust the valves properly.'''
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'''14. Failure to initially adjust the valves properly.'''
  
 
Using the "spin the pushrod until it feels tight" method may result in valves too tight. Holding the rocker arm tip down against the valve stem tip with one hand, jiggle the pushrod up and down with your thumb/forefinger of your other hand until all play is removed, then turn the rocker nut the number of times specified by the lifter manufacturer to set the preload. (Another good reason to buy lifters from someone you can talk with about them on the phone instead of buying them in a white cardboard box with no name on it). Builders who have done hundreds of engine builds may have the "feel" to do the "twist" method, but those who are doing their first few builds lack the experience to do this and will have better results with the "jiggle the pushrod up and down" method.
 
Using the "spin the pushrod until it feels tight" method may result in valves too tight. Holding the rocker arm tip down against the valve stem tip with one hand, jiggle the pushrod up and down with your thumb/forefinger of your other hand until all play is removed, then turn the rocker nut the number of times specified by the lifter manufacturer to set the preload. (Another good reason to buy lifters from someone you can talk with about them on the phone instead of buying them in a white cardboard box with no name on it). Builders who have done hundreds of engine builds may have the "feel" to do the "twist" method, but those who are doing their first few builds lack the experience to do this and will have better results with the "jiggle the pushrod up and down" method.
  
  
'''13. Failure to inspect the distributor drive gear for wear.''' Too much wear can allow the cam to walk in its cam bore and contact an adjacent lifter. The builder is also responsible for using a distributor gear that is compatible with the camshaft gear material. Coordinate this with the cam grinder before you ever begin assembling the motor. Hardly anything will make you feel more stupid than finding one or the other of the gears eaten up, necessitating an engine tear-down to clean out all the shrapnel.
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'''15. Failure to inspect the distributor drive gear for wear.'''  
  
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Too much wear can allow the cam to walk in its cam bore and contact an adjacent lifter. The builder is also responsible for using a distributor gear that is compatible with the camshaft gear material. Coordinate this with the cam grinder before you ever begin assembling the motor. Hardly anything will make you feel more stupid than finding one or the other of the gears eaten up, necessitating an engine tear-down to clean out all the shrapnel.
  
'''14. Failure to have everything ready for the motor to fire on the first few turns.'''
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'''16. Failure to have everything ready for the motor to fire on the first few turns.'''
  
 
Fully charged battery, good starter, known-good carburetor with full fuel bowl, source of fuel to the carburetor to allow minimum 20 minutes of uninterrupted running. Ignition timing set. Warning: no grinding on the starter!  
 
Fully charged battery, good starter, known-good carburetor with full fuel bowl, source of fuel to the carburetor to allow minimum 20 minutes of uninterrupted running. Ignition timing set. Warning: no grinding on the starter!  
  
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===Pre-lube engine oil system===
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The lifters can be dipped into a container of oil but unless the manufacturer's instructions tell you otherwise, there's no need to pump hydraulic lifters up before installing them. There are some exceptions to this. For instance Rhodes lifters DO recommend their "[I]original[/I]" lifters be pumped up prior to installing, then for them to be adjusted to 3/4 of a turn, or so the lifter cup is about 1/16" below the retainer.
  
'''15. Failure to prime the oiling system prior to firing the motor.'''
 
  
Prime until you get oil out of the top of each and every pushrod. Observe the oil pressure gauge to be certain that pressure is registering. Priming will aid lubing the valve train at initial start up. It's the last area of the motor to get lubed on dry start. You can make a tool by disassembling an old distributor and removing the gear, or just grinding off the gear teeth so that the teeth don't engage the cam teeth. Or, you can spring for 20 bucks and get a very nice priming tool that will be a nice addition to your tool chest. In either case, you will NOT get oil to the passenger side rockers of a Chevrolet-designed V-8 unless you use either the distributor or the tool to block off the oil galley under where the distributor bolts down.    Here is an example of a tool for use with a Chevrolet engine: [http://paceperformance.com/index.asp?PageAction=VIEWPROD&ProdID=25140 Proform oil pump prime tool].That sort of tool is not needed on, for example, Oldsmobile- or Pontiac-designed V-8s.
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'''17. Failure to prime the oiling system prior to firing the motor.'''
  
Priming is not intended to initially lubricate the internal engine components. Every moving part should have received lubrication when the engine was assembled. Priming the oil system is a process to remove air from the pressurized portions of the oiling system, i.e. the oil pump, the oil filter, and some of the oil galleries (the oil galleries will begin to drain the oil as soon as the priming stops but the oil pump and filter are likely to remain full.)  Priming is "done" when you see oil pressure on the gauge, plus about ten or fifteen seconds additional.  Often the crank will also be rotated two revolutions while the priming is being done to allow all the lifters to see pressurized oil from the lifter oil gallery. Engines that use a submerged oil pump--Chevrolet big- and small- blocks, Oldsmobile V-8, Pontiac V-8, etc., priming is usually done in ''less than one minute''.  Engines with non-submerged oil pumps (Buick V-8, for example) may take considerably longer due to the difficulty in pulling oil through the long pickup tube to the remote-mounted pump.  However, once you show pressure on the gauge, another ten or fifteen seconds is entirely sufficient. There is NO need to prime until the oil squirts over the fender; and in fact some engines won't show oil at the rocker arms until it's running.
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Prime until you get oil out of the top of each and every pushrod. Observe the oil pressure gauge to be certain that pressure is registering. Priming will aid lubing the valve train at initial start up. It's the last area of the motor to get lubed on dry start. You can make a tool by disassembling an old distributor and removing the gear, or just grinding off the gear teeth so that the teeth don't engage the cam teeth. Or, you can spring for 20 bucks and get a very nice priming tool that will be a nice addition to your tool chest. In either case, you will NOT get oil to the passenger side rockers of a Chevrolet-designed V-8 unless you use either the distributor or the tool to block off the oil galley under where the distributor bolts down. An example of a tool for use with a Chevrolet engine is the [http://paceperformance.com/index.asp?PageAction=VIEWPROD&ProdID=25140 Proform oil pump prime tool].  
  
 
Engines with an oil pump that is not driven by the distributor like the GM LS-series, Vega 2.3L, some later Buick V-6, etc. can be primed by injecting pressurized oil into the oil pressure gauge port.  A hand-pumped garden-sprayer-type pressure vessel will work if you can adapt the end of the hose to appropriately-threaded fittings to suit the port in the block.  Put the engine oil into the pressure vessel, pump the handle, squirt all the oil into the oil sender port.  The pressure used doesn't really matter--if the oil squeezes into the engine at two or five psi...that's just fine.
 
Engines with an oil pump that is not driven by the distributor like the GM LS-series, Vega 2.3L, some later Buick V-6, etc. can be primed by injecting pressurized oil into the oil pressure gauge port.  A hand-pumped garden-sprayer-type pressure vessel will work if you can adapt the end of the hose to appropriately-threaded fittings to suit the port in the block.  Put the engine oil into the pressure vessel, pump the handle, squirt all the oil into the oil sender port.  The pressure used doesn't really matter--if the oil squeezes into the engine at two or five psi...that's just fine.
  
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Priming is not intended to initially lubricate the internal engine components. Every moving part should have received lubrication when the engine was assembled.  Priming the oil system is a process to remove air from the pressurized portions of the oiling system, i.e. the oil pump, the oil filter, and some of the oil galleries (the oil galleries will begin to drain the oil as soon as the priming stops but the oil pump and filter are likely to remain full.)  Priming is "done" when you see oil pressure on the gauge, plus about ten or fifteen seconds additional.  Often the crank will also be rotated two revolutions while the priming is being done to allow all the lifters to see pressurized oil from the lifter oil gallery.
  
'''16. Failure to use new lifters on a used cam.'''
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With engines that use a submerged oil pump (Chevrolet big- and smallblocks, Oldsmobile V8, Pontiac V8, etc.), priming is usually done in ''less than one minute''. Engines with non-submerged oil pumps (Buick V8, big Cads for example) may take longer due to the difficulty in pulling oil through the long pickup tube to the remote-mounted pump.  However, once you show pressure on the gauge, another ten or fifteen seconds is entirely sufficient. There is NO need to prime until the oil squirts over the fender; in fact some engines won't show oil at the rocker arms until it's running.
  
Used lifters should only be used on the very same cam, in the very same block, and in the very same positions they were removed from. Chances that the lifter bores will be machined on the very same angles on a different block as the block the lifters came out of are about equal to you hitting the lottery. If you purchase a used flat tappet cam from a swap meet or yard sale, plan on using it for a doorstop.
 
  
==Tools==
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'''18. Failure to use a new cam and lifters.'''
*[http://www.summitracing.com/parts/CCA-5003/ Lifter bore grooving tool] allows pressurized oil from the lifter galley to be squirted directly onto the cam lobe/lifter interface
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Used lifters should only be used on the very same cam, in the very same block, and in the very same positions they were removed from. Chances that the lifter bores will be machined on the very same angles on a different block as the block the lifters came out of are about equal to you hitting the lottery. If you purchase a used flat tappet cam from a swap meet or yard sale, plan on using it for a doorstop. New lifters should not be used on an old cam, either. Given the reasonable cost of a new cam and lifter set (~$100 ca. 2012), vs. the cost of cleaning and repairing the damage done by a failed cam and lifters, the choice to use new parts is obvious.
  
 
==Lubrication==
 
==Lubrication==
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''"Overfill the crankcase by at least 4 or 5 quarts of oil so that the oil level comes to within an inch of the top of the oil pan. Install a set of fairly hot spark plugs with a gap of 0.050" to 0.060" to prevent oil-fouling of the plugs, which is otherwise inevitable under no-load conditions with all the extra oil aboard. During this operation, we want near-maximum oil flow, together with a maximum of oil vapors and liquid oil thrashing about in the crankcase so that the cam lobe and lifter interface lubrication is considerably better than marginal."''
 
''"Overfill the crankcase by at least 4 or 5 quarts of oil so that the oil level comes to within an inch of the top of the oil pan. Install a set of fairly hot spark plugs with a gap of 0.050" to 0.060" to prevent oil-fouling of the plugs, which is otherwise inevitable under no-load conditions with all the extra oil aboard. During this operation, we want near-maximum oil flow, together with a maximum of oil vapors and liquid oil thrashing about in the crankcase so that the cam lobe and lifter interface lubrication is considerably better than marginal."''
 
</blockquote>
 
</blockquote>
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===Lubrication requirements after break in===
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For the same reasons break in oil or break in oil additives are used to break in the cam and lifters, '''''after''''' cam/lifter break in, only oils formulated for flat tappet equipped performance engines should be used. Also acceptable is using additives like ZDDPlus, etc. (in the correct quantity- less than for initial break in) added to over the counter motor oil.
  
 
===Lubricants===
 
===Lubricants===
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*[http://en.wikipedia.org/wiki/Zinc_dithiophosphate Zinc dithiophosphate]
 
*[http://en.wikipedia.org/wiki/Zinc_dithiophosphate Zinc dithiophosphate]
 
*[http://www.compperformancegroupstores.com/store/merchant.mvc?Screen=PROD&Store_Code=CC&Product_Code=159&Category_Code= Comp Cams Engine Break-In Oil Additive]
 
*[http://www.compperformancegroupstores.com/store/merchant.mvc?Screen=PROD&Store_Code=CC&Product_Code=159&Category_Code= Comp Cams Engine Break-In Oil Additive]
 +
*[http://www.hotrodders.com/forum/assembley-lube-good-anything-174183.html#post1239633 Hotrodders forum thread on cam and assembly lubricants]
 +
*[http://www.enginebuildermag.com/Article/106244/breakinin_is_hard_to_do.aspx How break-in oils are different than the rest and why you need them] Engine Builders Magazine
 +
 +
==Adjusting the cam timing or "phasing"==
 +
Cam phasing is the relationship of the camshaft position to the crankshaft position in reference to TDC. A change of 2 degrees at the cam gear equals 4 degrees at the crank.
 +
 +
{{Note1}}When advancing/retarding the cam, be sure to check valve to piston clearance. Each degree of change effects valve clearance approximately 0.010". Example: If you advance the camshaft 4 degrees, you will '''lose''' about 0.040" clearance between the intake valve and piston, and you will ''gain'' about 0.040" clearance between the exhaust valve and piston. It will be the opposite if the camshaft is retarded.
 +
 +
The cam timing, or phasing, can be changed at the time of installation by using a multi-keyway timing set, or an adjustable cam gear like [http://www.cloyes.com/HighPerformance/Products/HexAJustTrueRollerSets/tabid/383/language/en-US/Default.aspx Cloyes Hex-A-Just].
 +
 +
On timing sets that have no built-in adjustability, the cam phasing can still be adjusted in many cases. This is done by drilling the dowel pin hole of the cam gear oversize in order to use a bushing to advance or retard the cam gear. On engines where this isn't practical, an offset crank gear Woodruff key can often be used instead.
 +
{|
 +
|[[File:Cam bushings.jpg|thumb|center|280px|Cam gear bushing selection]]
 +
|[[File:Offset crank keys.jpg|thumb|center|250px|Crank gear offset key selection]]
 +
|}
 +
In the majority of cases, installing the cam "straight up" (without any advance/retard added by the installer) is the correct way to install the cam and timing set. Many cam makers have already advanced (in most cases) the cam timing when the cam was made to suit the application. Unless the builder has access to an engine dynamometer or has advanced knowledge of the dynamics involved, advancing/retarding a cam is nothing but a shot in the dark as to whether it will result in any benefits at all. And there's the chance the engine output could be adversely affected by indiscriminately changing the phasing of the cam. The piston to valve clearance can be reduced enough to cause damage in some cases.
 +
 +
==Effects of changing cam timing==
 +
 +
===Advance timing===
 +
*Open Intake Valve Sooner
 +
*Builds more low-end torque
 +
*Decreases piston to intake valve clearance
 +
*Increases piston to exhaust valve clearance
 +
 +
===Retard timing===
 +
*Keeps intake valve open later
 +
*Builds more upper RPM power
 +
*Increases piston to intake valve clearance
 +
*Decreases piston to exhaust valve clearance
 +
;Also see [http://www.crankshaftcoalition.com/wiki/How_to_choose_a_camshaft#Phasing_the_camshaft Phasing the camshaft]
 +
 +
==Effects of changing lobe separation angle==
 +
The lobe separation angle (LSA) is ground into the cam at the time of manufacture and cannot be changed by the installer.
 +
 +
===Widen (larger) LSA===
 +
*Raises torque to higher RPM
 +
*Reduces maximum torque
 +
*Broadens power band
 +
*Reduces maximum cylinder pressure
 +
*Decrease chance of engine knock
 +
*Decrease cranking compression
 +
*Decrease effective compression
 +
*Idle vacuum is increased
 +
*Idle Quality improves
 +
*Overlap decreases
 +
*Natural EGR effect is reduced
 +
*Increases piston-to-valve clearance
 +
 +
===Tighten (smaller) LSA===
 +
*Moves torque to lower RPM
 +
*Increases maximum torque
 +
*Narrow power band
 +
*Builds higher cylinder pressure
 +
*Increase chance of engine knock
 +
*Increase cranking compression
 +
*Increase effective compression
 +
*Idle vacuum is reduced
 +
*Idle quality suffers
 +
*Overlap increases
 +
*Natural EGR effect increases
 +
*Decreases piston-to-valve clearance
 +
 +
==Roller cams are '''not''' immune==
 +
While the move has been made by the OEMs to stop using flat tappet cams and lifters in production vehicle engines (replaced by hydraulic roller cams and lifters), they are not immune to failure.
 +
 +
The same type of oil additives should be used, because it is not just the cam and lifters that require a high pressure lubricant additive; the however do not use the heavy moly cam break in lube on a roller cam or lifter- it will cause much more problems than it will cure. Instead, follow the manufacturer's instructions. If those are not available for some unknown reason (all should be found online), use motor oil or a roller lifter-specific lube for the roller lifters and cam.
 +
 +
{|
 +
|[[File:Bad roller lobe.jpg|thumb|center|460px|Bad roller cam lobe caused by insufficient lubrication and/or valve train failure, possibly due to clearance problems]]
 +
|[[File:Bad lifter rollers.jpg|thumb|center|500px|Heavily chipped/pitted/galled lifter roller]]
 +
|}
  
 
==Resources==
 
==Resources==
Line 136: Line 231:
 
*[http://www.sirgalahad.org/tyler/misc/camdesign.txt Cam design]
 
*[http://www.sirgalahad.org/tyler/misc/camdesign.txt Cam design]
  
==Crankshaft Coalition Wiki References==
+
;Crankshaft Coalition Wiki articles
 +
*[[How to choose a camshaft]]
 +
*[[Cam and compression ratio compatibility]]
 +
*[[Lifters]]
 +
*[[Adjusting hydraulic lifters]]
 +
*[[Adjusting solid lifters]]
 +
*[[How to prep and start a rebuilt engine]]
 
*[[Valve train points to check]]
 
*[[Valve train points to check]]
 +
*[[Valve train geometry]]
 +
*[[Pushrod length checking tool, homemade]]
 +
*[[Valve spring tech]]
 
*[http://www.crankshaftcoalition.com/wiki/Category:Adjust_valves Adjust valves]
 
*[http://www.crankshaftcoalition.com/wiki/Category:Adjust_valves Adjust valves]
 +
*[[Camshaft tech by Dimitri Elgin]]
 +
 +
;Hotrodders forum threads
 +
*[http://www.hotrodders.com/forum/difference-measured-vs-calculated-coil-bind-clearance-192254.html?highlight=between+single+coil Valve spring coil bind]
 +
*[http://www.hotrodders.com/forum/rocker-arm-199353.html Valvetrain geometry]
  
 
[[Category:Engine]]
 
[[Category:Engine]]

Revision as of 20:17, 27 February 2013

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